Wall structure for a morphing structural member

Patent metadata

Field	Value
Publication number	US-10180027-B2
Application number	US-201615298240-A
Country	US
Kind code	B2
Filing date	Oct 20, 2016
Priority date	Oct 20, 2016
Publication date	Jan 15, 2019
Grant date	Jan 15, 2019

Abstract

A foldable dual-layered wall structure is positionable in a stowed condition and in a deployed condition. The wall structure includes a first foldable layer having at least a first pair of panels and a first joint rotatably connecting the panels of the at least a first pair of panels. A second foldable layer is positioned adjacent to the first foldable layer. The second foldable layer includes at least a second pair of panels and a second joint rotatably connecting the panels of the at least a second pair of panels. The wall structure is structured such that the first joint is positioned directly opposite a panel of the at least a second pair of panels and the second joint is positioned directly opposite a panel of the at least a first pair of panels when the wall structure is in the deployed condition.

First claim

What is claimed is:

1. A foldable dual-layered wall structure which is positionable in a stowed condition and in a deployed condition, the wall structure comprising:
a first foldable layer including at least a first pair of panels and a first joint rotatably connecting the first pair of panels of the at least a first pair of panels, and
a second foldable layer positioned adjacent the first foldable layer, the second foldable layer including at least a second pair of panels and a second joint rotatably connecting the panels of the at least a second pair of panels,
wherein the wall structure is structured such that the first joint is positioned directly opposite a panel of the at least a second pair of panels and the second joint is positioned directly opposite a panel of the at least a first pair of panels when the wall structure is in the deployed condition,
and wherein the wall structure is structured such that the first joint resides within a cavity formed between the panels of the at least a second pair of panels when the wall structure is in the stowed condition.

2. The wall structure of claim 1 wherein the first foldable layer includes another panel rotatably connected to a panel of the at least a first pair of panels by a third joint, and wherein the third joint is positioned directly opposite another panel of the at least a second pair of panels when the wall structure is in the deployed condition.

3. The wall structure of claim 1 wherein the panel of the at least a first pair of panels opposite which the second joint is positioned has a first edge rotatably connected to another panel of the at least a first pair of panels, and a second edge opposite the first edge, and wherein the second joint is positioned directly opposite a location residing midway between the first edge and the second edge when the wall structure is in the deployed condition.

4. The wall structure of claim 1 further comprising at least one first engagement feature provided along a surface of a panel of the first foldable layer, and at least one second engagement feature provided along a surface of a panel of a second foldable layer which resides opposite the at least one first engagement feature when the first and second foldable layers are deployed.

5. The wall structure of claim 1 wherein the at least a first pair of panels is connected by at least one spring member structured to bias relative rotation of the at least a first pair of panels in a direction which urges the first foldable layer toward the stowed condition of the wall structure, and wherein the at least a second pair of panels is connected by at least one spring member structured to bias rotation of the at least a second pair of panels in a direction which urges the second foldable layer toward the stowed condition of the wall structure.

6. A structural member comprising a first foldable dual-layered wall structure in accordance with claim 1 .

7. The structural member of claim 6 further comprising at least a second foldable dual-layered wall structure in accordance with claim 1 .

8. A foldable dual-layered wall structure which is positionable in a stowed condition and in a deployed condition, the wall structure comprising:
a first foldable layer including a first plurality of panels and a first plurality of joints, each panel of the first plurality of panels being rotatably connected to an adjacent panel of the first plurality of panels by a joint of the first plurality of joints; and
a second foldable layer including a second plurality of panels and a second plurality of joints, each panel of the second plurality of panels being rotatably connected to an adjacent panel of the second plurality of panels by a joint of the second plurality of joints,
wherein each joint of the first plurality of joints is positioned directly opposite a panel of the second plurality of panels and each joint of the second plurality of joints is positioned directly opposite a panel of the first plurality of panels when the dual-layered wall structure is in the deployed condition.

9. A structural member comprising a first foldable dual-layered wall structure and a second foldable dual-layered wall structure, each of the first foldable dual-layered wall structure and the second foldable dual-layered wall structure being positionable in a respective stowed condition and in a respective deployed condition, each of the first foldable dual-layered wall structure and the second foldable dual-layered wall structure including:
a first foldable layer including at least a first pair of panels and a first joint rotatably connecting the first pair of panels of the at least a first pair of panels, and
a second foldable layer positioned adjacent the first foldable layer, the second foldable layer including at least a second pair of panels and a second joint rotatably connecting the panels of the at least a second pair of panels,
wherein each of the first foldable dual-layered wall structure and the second foldable dual-layered wall structure is structured such that the first joint is positioned directly opposite a panel of the at least a second pair of panels and the second joint is positioned directly opposite a panel of the at least a first pair of panels when the foldable dual-layered wall structure is in the respective deployed condition.

10. A structural member comprising:
at least one foldable dual-layered wall structure positionable in a stowed condition and a deployed condition, the wall structure including:
a first foldable layer having a first plurality of panels and a first plurality of joints, each panel of the first plurality of panels being rotatably connected to an adjacent panel of the first plurality of panels by a joint of the first plurality of joints, and a second foldable layer including a second plurality of panels and a second plurality of joints, each panel of the second plurality of panels being rotatably connected to an adjacent panel of the second plurality of panels by a joint of the second plurality of joints, wherein each joint of the first plurality of joints is positioned directly opposite a panel of the second plurality of panels and each joint of the second plurality of joints is positioned directly opposite a panel of the first plurality of panels;
at least one deployment member rotatably connected to at least one of the first foldable layer and the second foldable layer;
an inflatable member operatively coupled to the at least one deployment member, such that inflation of the inflatable member moves the at least one deployment member from a first position to a second position, wherein the at least one deployment member is operatively coupled to at least one of the first foldable layer and the second foldable layer such that movement of the at least one deployment member from the first position to the second position moves the at least one of the first foldable layer and the second foldable layer from the stowed condition to the deployed condition; and
an outer skin enclosing the at least one foldable dual-layered wall structure, the at least one deployment member, and the inflatable member.

11. The structural member of claim 10 further comprising a second deployment member, wherein the at least one deployment member is rotatably connected to the first foldable layer and the second deployment member is rotatably connected to the second foldable layer.

12. The structural member of claim 10 further comprising a spring member operatively coupling the at least one deployment member to at least one of the first foldable layer and the second foldable layer.

13. The structural member of claim 10 wherein a panel of

Assignees

• Toyota Eng & Mfg North America

Inventors

• Gandhi Umesh N
• Uehara Yasuo
• Prokhorov Danil V

Classifications

• B62D35/004

  Inflatable nose or rear cones · CPC title

• Y10T428/24264

  Particular fold structure [e.g., beveled, etc.] · CPC title

• E06B3/481 Primary

  Wings foldable in a zig-zag manner or bi-fold wings · CPC title

• B64C2003/445

  by changing shape according to the speed, e.g. by morphing · CPC title

• Y10T428/2419

  Fold at edge · CPC title