Method of manufacturing sealed battery

Patent metadata

Field	Value
Publication number	US-10177402-B2
Application number	US-201414784765-A
Country	US
Kind code	B2
Filing date	Feb 6, 2014
Priority date	Apr 19, 2013
Publication date	Jan 8, 2019
Grant date	Jan 8, 2019

Abstract

Provided is a method of manufacturing a sealed battery, capable of releasing a gas generated during an initial charge without increasing the number of steps. The method of manufacturing the sealed battery including a battery case having an opening, and a power-generating element stored in the battery case, includes: a step of storing an electrode body in the battery case; a step of pouring an electrolyte solution into the battery case through the opening to turn the electrode body into the power-generating element; a step of temporarily sealing the opening with a temporary sealing member; a step of performing the initial charge of the power-generating element; a step of introducing a detection gas into the battery case through the opening while opening the temporarily sealed opening; and a step of finally sealing the opening with a final sealing member.

First claim

The invention claimed is:

1. A method of manufacturing a sealed battery including a battery case having an opening which connects the inside and the outside of the battery case, and a power-generating element stored in the battery case, the method comprising:
a step of storing an electrode body in the battery case, the electrode body having a positive electrode, a negative electrode and a separator;
a step of pouring an electrolyte solution into the battery case through the opening to turn the electrode body into the power-generating element;
a step of temporarily sealing the opening, with a film, of the battery case into which the electrolyte solution is poured;
a step of performing an initial charge of the power-generating element inside the battery case in which the opening is temporarily sealed;
a step of introducing a detection gas into the battery case through the opening while opening the opening temporarily sealed with the film; and
a step of finally sealing the opening, with a final sealing member, of the battery case into which the detection gas is introduced,
wherein the step of introducing the detection gas includes:
preparing a sealing nozzle of which an outer diameter of a tip part gradually decreases toward the lower side, configured to discharge the detection gas; and

discharging the detection gas from the sealing nozzle while an end of the sealing nozzle near the opening pierces the film by moving the sealing nozzle toward the temporarily sealed opening, and
the step of temporarily sealing the opening includes that of depositing the film to the battery case by welding.

2. The method according claim 1 , wherein after the step of finally sealing the opening, a step of performing an inspection to determine whether the detection gas is leaking into the battery case.

Assignees

• Toyota Motor Co Ltd

Inventors

• Tsukui Akira

Classifications

• H01M50/664

  Temporary seals, e.g. for storage of instant batteries or seawater batteries · CPC title

• H01M50/609

  Arrangements or processes for filling with liquid, e.g. electrolytes · CPC title

• H01M10/049 Primary

  Processes for forming or storing electrodes in the battery container · CPC title

• H01M2/361

  Electricity · mapped topic

• H01M10/04

  Construction or manufacture in general (H01M10/058, H01M10/12, H01M10/28, H01M10/38 take precedence) · CPC title