Method of drying honeycomb formed body

Patent metadata

Field	Value
Publication number	US-10174996-B2
Application number	US-201113033966-A
Country	US
Kind code	B2
Filing date	Feb 24, 2011
Priority date	Mar 17, 2010
Publication date	Jan 8, 2019
Grant date	Jan 8, 2019

Abstract

A method of drying a ceramic formed body comprising the step of performing dielectric drying on an unfired honeycomb formed body formed with a ceramic material as a main raw material under a condition that a power density is 5 to 20 [kW/kg (water)].

First claim

What is claimed is:

1. A method of drying a plurality of unfired honeycomb formed bodies each comprising a raw material composition containing a ceramic material, a dispersion medium, an auxiliary forming agent, and an addition agent, and each having a plurality of cells partitioned by partition walls, the cells serving as fluid through channels, the method comprising the steps of
causing a current to flow, in a dry space, between opposing electrode plates that are provided at an upper side of an opening top end surface and at a lower side of an opening bottom end surface of each honeycomb formed body, to perform dielectric drying while maintaining throughout the entire duration of dielectric drying a power density with respect to each honeycomb formed body to be in a range of 5 to 20 [kW/kg (water)], and
performing at least one of microwave drying and hot-air drying after performing the dielectric drying,
wherein current is caused to flow between the opposing electrode plates until a predetermined level of water content factor of each honeycomb body is reached,
wherein a water content factor of each honeycomb formed body before dielectric drying is 20 to 25% by mass,
wherein the dielectric drying is performed until a water content factor of each honeycomb formed body after the dielectric drying becomes 10 to 40% with respect to the water content factor before the dielectric drying, and
wherein the method maintains the power density in the dry space to be in the range of 5 to 20 [kW/kg (water)] by reducing a filling factor of the honeycomb formed bodies in the dry space to no more than 60%.

2. The method of drying the plurality of honeycomb formed bodies according to claim 1 , wherein the method maintains the power density in the dry space to be in the range of 5 to 20 [kW/kg (water)] by suppressing an area of the opposing electrode plates to be a minimum size effective for drying.

3. The method of drying the plurality of honeycomb formed bodies according to claim 1 , wherein a binder having thermal gelation property and/or thermosetting property is included in the raw material composition as the auxiliary forming agent.

4. The method of drying the plurality of honeycomb formed bodies according to claim 3 , wherein a content of the binder in the raw material composition is 1 to 10% by mass by mass.

5. The method of drying the plurality of honeycomb formed bodies according to claim 1 , wherein the method performs the dielectric drying while maintaining a wet-bulb temperature in the dry space to be not less than 60° C. and less than 100° C.

6. The method of drying the plurality of honeycomb formed bodies according to claim 1 , wherein opening ratios of the plurality of cells of each honeycomb formed body are 70 to 90%, and thicknesses of the partition walls are 0.05 to 0.2 mm.

7. The method of drying the plurality of honeycomb formed bodies according to claim 1 , further comprising the step of arranging the honeycomb formed bodies on carriers, and spacing the carriers from one another to achieve a filling factor of no more than 60%.

Assignees

• Okumura Kensuke
• Takagi Shuichi
• Ngk Insulators Ltd

Inventors

• Okumura Kensuke
• Takagi Shuichi

Classifications

• F26B3/347 Primary

  Electromagnetic heating, e.g. induction heating or heating using microwave energy · CPC title

• C04B38/0006

  Honeycomb structures (from one or more corrugated sheets by winding or stacking C04B38/0083) · CPC title

• F26B15/16

  the objects or batches of materials being carried by wheeled trucks · CPC title

• B28B11/243

  Setting, e.g. drying, dehydrating or firing ceramic articles (B28B11/242 takes precedence) · CPC title

• C04B35/6263

  characterised by their solids loadings, i.e. the percentage of solids · CPC title