Troffer light fixture retrofit systems and methods

Patent metadata

Field	Value
Publication number	US-10174915-B2
Application number	US-201615345276-A
Country	US
Kind code	B2
Filing date	Nov 7, 2016
Priority date	Sep 26, 2014
Publication date	Jan 8, 2019
Grant date	Jan 8, 2019

Abstract

A retrofitting kit for retrofitting an existing troffer light fixture having a troffer housing includes a door assembly and a retainer including a flange. The flange is deformable between a first position and a second position. The light source is within the housing. The retainer includes the flange coupled to the housing of the door assembly. The retainer is configured to engage at least one of the troffer housing and a T-bar of a ceiling system to thereby selectively secure the door assembly within the ceiling system when the flange is in the first position. The retainer is further configured to facilitate at least one of installation and removal of the door assembly when the flange is in the second position.

First claim

What is claimed is:

1. A retrofitting kit for retrofitting an existing troffer light fixture having a troffer housing, comprising:
a door assembly including:
a housing including a flange and a pair of sidewalls, the pair of sidewalls disposed on opposing sides of a centerline of the door assembly, wherein the flange extends laterally outward from at least one of the pair of sidewalls, and wherein the flange is deformable between a first position and a second position; and
a light source within the housing; and

a retainer comprising the flange coupled to the housing of the door assembly and configured to engage at least one of the troffer housing and a T-bar of a ceiling system to thereby selectively secure the door assembly within the ceiling system when the flange is in the first position, the retainer further configured to facilitate at least one of installation and removal of the door assembly when the flange is in the second position,
wherein the flange extends downward and away from at least a portion of the at least one of the pair of sidewalls, wherein the door assembly at an upper edge of the flange is narrower than the opening of the ceiling system, and wherein the door assembly at a lower edge of the flange is wider than the opening of the ceiling system such that the flange is configured to transition from the first position to the second position as the door assembly is inserted into the ceiling system and to deflect outward to the first position once the door assembly is in place, and
wherein a maximum width of the housing of the door assembly, including the flange, is greater than the width of an opening of the ceiling system such that engagement between the T-bar of the ceiling system and the retainer holds the door assembly in place when the flange is in the first position.

2. The retrofitting kit of claim 1 , wherein the housing of the door assembly includes a pair of side frames disposed on opposing sides of the centerline of the door assembly and coupled to a pair of angled sidewalls, wherein the pair of angled sidewalls extend inward from the pair of side frames toward the centerline of the door assembly, and wherein at least a portion of the retainer is fixed to at least one of the pair of angled sidewalls.

3. The retrofitting kit of claim 2 , wherein the retainer comprises a pressure fit system including at least one of (a) biting teeth coupled to the at least one of the pair of angled sidewalls and (b) a friction plate coupled to the at least one of the pair of angled sidewalls with a resilient member, the resilient member positioned to bias the friction plate outward, away from the at least one of the pair of angled sidewalls, wherein the friction plate is configured to engage a surface of the troffer housing to retain and hold the door assembly in the ceiling system.

4. The retrofitting kit of claim 1 , wherein the housing of the door assembly includes a top portion and a lens, the top portion extending generally parallel to the lens, wherein at least a portion of the retainer is fixed to the top portion.

5. The retrofitting kit of claim 4 , wherein the retainer comprises at least one of (a) biting teeth and (b) a screw system, the screw system including a threaded portion configured to engage the troffer housing, a protrusion coupled to the threaded portion, and a receiver coupled to the housing of the door assembly and configured to selectively engage the protrusion to retain and hold the door assembly in place.

6. The retrofitting kit of claim 1 , wherein the retainer comprises at least one of a magnet and an adhesive applied to the flange of the door assembly and positioned to engage a face of the T-bar.

7. A retrofitting kit for retrofitting an existing troffer light fixture having a troffer housing, comprising:
a door assembly including:
a housing including a flange and a pair of sidewalls, the pair of sidewalls disposed on opposing sides of a centerline of the door assembly, wherein the flange extends laterally outward from at least one of the pair of sidewalls, and wherein the flange is deformable between a first position and a second position; and
a light source within the housing; and

a retainer comprising the flange coupled to the housing of the door assembly and configured to engage at least one of the troffer housing and a T-bar of a ceiling system to thereby selectively secure the door assembly within the ceiling system when the flange is in the first position, the retainer further configured to facilitate at least one of installation and removal of the door assembly when the flange is in the second position, wherein the retainer comprises a clasp slidably coupled to the flange and selectively repositionable between an extended position and a retracted position, wherein the clasp is configured to at least one of receive and engage the T-bar of the ceiling system when in the extended position, and
wherein a maximum width of the housing of the door assembly, including the flange, is greater than the width of an opening of the ceiling system such that engagement between the T-bar of the ceiling system and the retainer holds the door assembly in place when the flange is in the first position.

8. A light fixture, comprising:
a troffer housing;
a door assembly, including:
a housing;
a light source coupled to the housing; and
a retainer comprising a flange, the retainer coupled to the housing of the door assembly and configured to engage at least one of the troffer housing and a T-bar of a ceiling system to thereby selectively secure the door assembly within the ceiling system, wherein the flange extends downward and away from at least a portion of the housing, wherein the door assembly at an upper edge of the flange is narrower than the opening of the ceiling system, wherein the door assembly at a lower edge of the flange is wider than the opening of the ceiling system such that the flange comprises at least a portion of a spring lock configured to deform as the door assembly is inserted into the ceiling system and to spring outward once the door assembly is in place,
the retainer further comprising a clasp movably coupled to the housing, the clasp selectively repositionable and thereby configured to facilitate direct engagement between the clasp and the at least one of the troffer housing and the T-bar of the ceiling system, wherein the clasp extends laterally outward from at least a portion of the housing, and wherein a maximum width of the housing of the door assembly, including the clasp, is greater than a width of an opening of the ceiling system such that engagement between the T-bar of the ceiling system and the retainer holds the door assembly in place.

9. The light fixture of claim 8 , wherein the housing of the door assembly includes a pair of side frames disposed on opposing sides of a centerline of the door assembly and coupled to a pair of angled sidewalls, wherein the pair of angled sidewalls extend inward from the pair of side frames toward the centerline of the door assembly, and wherein at least a portion of the retainer is fixed to at least one of the pair of angled sidewalls.

10. The light fixture of claim 9 , wherein the retainer comprises a pressure fit system including at least one of (a) biting teeth coupled to the at least one of the pair of angled sidewalls and (b) a friction plate coupled to the at least one of the pair of angled sidewalls with a resilient member, the resilient member positioned to bias the friction plate outward, away from the at least one of the pair of angled sidewalls, wherein the friction plate is configured to engage a surface of the troffer housing to retain and hold the door assembly in the ceiling system.

11.

Assignees

• Orion Energy Systems Inc

Inventors

• Scribante John
• Bluma Joe
• Green Scott A
• Tlachac Matthew S
• Stegemann Paul

Classifications

• F21Y2103/00

  Elongate light sources, e.g. fluorescent tubes · CPC title

• F21V21/04

  Recessed bases · CPC title

• F21V15/01

  Housings, e.g. material or assembling of housing parts (F21V15/02 takes precedence {housings forming signs or letters G09F13/04}) · CPC title

• F21V13/04

  the elements being reflectors and refractors {(for vehicle rear lights F21S43/40)} · CPC title

• F21V7/005

  with an elongated shape to cooperate with linear light sources · CPC title