Corona ignition with self-tuning power amplifier

Patent metadata

Field	Value
Publication number	US-10170895-B2
Application number	US-201615230927-A
Country	US
Kind code	B2
Filing date	Aug 8, 2016
Priority date	May 8, 2009
Publication date	Jan 1, 2019
Grant date	Jan 1, 2019

Abstract

A power amplifier circuit for a corona ignition system is provided. The circuit includes an inductor and capacitor connected to one end of a secondary winding of an RF transformer. The other end of the secondary winding is connected to a current sensor which is connected to ground. The transformer also has a primary winding with one end connected to a voltage supply and the other end attached to a pair of switches. The windings are wound around a core. Current flowing from the DC voltage supply to the switches causes a magnetic flux in the core. A voltage is generated on the secondary winding by the current that flows through the igniter. This voltage is fed back to the switches, controlling on and off timing. Voltage is provided to the corona igniter or pulled from the igniter when the current traveling into or from the igniter is at zero.

First claim

The invention claimed is:

1. A power amplifier circuit for a corona ignition system, comprising:
an RF transformer with a primary winding and a secondary winding, the primary winding and the secondary winding being wound around a magnetic core;
an inductor and capacitor connected to one end of the secondary winding; and
a current sensor connected to another end of the secondary winding, wherein
current through the secondary winding generates a magnetic flux in the core in opposing directions.

2. The power amplifier of claim 1 , wherein the primary winding has one end connected to a power supply, and the other end attached to first and second switches, such that the first and second switches on and off timing are controlled.

3. The power amplifier of claim 2 , wherein the secondary winding provides an output signal to a corona igniter.

4. The power amplifier of claim 1 , wherein the current sensor is at least one of a resistor, diode, an inductor, and a capacitor.

5. The power amplifier of claim 1 including a corona igniter having a resonant frequency, an oscillator, and a low pass filter, wherein the low pass filter provides a phase shift in the current of at least 120° and less than 180° and filters unwanted frequencies and provides a filtered feedback signal to sustain the oscillator at the resonant frequency of the corona igniter.

6. A corona ignition system, comprising:
a primary winding having one end receiving power form a power supply;
a pair of switches each connected to the other end of the primary winding for applying a voltage to the primary winding;
a secondary winding disposed around the magnetic core in a direction opposite the primary winding and having one end connected to a corona igniter;
a current sensor connected to the other end of the secondary winding and ultimately connected to the switches, the current sensor obtaining the current of the secondary winding and using the current of the secondary winding to ultimately instruct the switches to apply the voltage to the primary winding at a time causing the voltage of the secondary winding to be in phase with the current of the corona igniter.

7. The corona igniter of claim 6 including a comparator block for receiving a signal representing the current obtained from the current sensor and instructing the switches to apply the voltage to the primary winding at a time causing the voltage of the secondary winding to be in phase with the current of the corona igniter.

8. The corona ignition system of claim 7 including a low pass filter for receiving a signal representing the current from the current sensor and removing unwanted frequencies from the current and creating a phase shift in the current signal of at least 120° and less than 180° prior to transmitting the signal ultimately to the comparator block.

9. The corona ignition system of claim 8 including a clamp receiving a signal representing the current from low pass filter and truncating the signal prior to transmitting the signal to the comparator block.

10. A method of operating a corona igniter a resonant frequency, comprising the steps of:
obtaining a current from a secondary winding connected to a corona igniter, the current of the secondary winding indicating the current of the corona igniter, and the secondary winding being connected to a primary winding; and
instructing switches to apply a voltage to the primary winding at a time causing a voltage of secondary winding to be in phase with the current of the corona igniter.

11. The method of claim 10 including transmitting a signal representing the current to a comparator block, and wherein the comparator block instructs the switches to apply the voltage to the primary winding.

12. The method of claim 11 including removing unwanted frequencies from the signal representing the current and creating a phase shift in this signal of at least 120° and less than 180° prior to transmitting to the comparator block.

13. The method of claim 12 including truncating the signal representing the current prior to transmitting this signal to the comparator block.

14. The method of claim 10 wherein the step of obtaining current from the secondary winding includes detecting current traveling into the corona igniter; and applying a positive voltage to the corona igniter when the current traveling into the corona igniter is nominally at zero.

15. The method of claim 10 wherein the step of obtaining current from the secondary winding includes detecting current traveling out of the corona igniter; and applying a negative voltage to the corona igniter when the current traveling out of the corona igniter is nominally at zero.

16. A power amplifier circuit, comprising:
an RF transformer including a primary winding and a secondary winding each being wound around a core, the secondary winding including a resistor;
the primary winding having one end connected to a power supply and the other end of attached to switches, wherein current flows from the DC voltage supply to the switches;
an inductor and a capacitor connected to one end of the secondary winding of the RF transformer;
a resistor connected to the other end of the secondary winding and connected to ground;
wherein current flowing from the DC voltage supply to the switches causes a magnetic flux in the core and causes a voltage to be generated on the resistor of the secondary winding, wherein this voltage is fed back to the switches to control on and off timing of the switches.

17. A method of operating a power amplifier circuit, comprising:
providing an RF transformer including a primary winding an a secondary winding each being wound around a core, the secondary winding including a resistor, and the primary winding having one end connected to a power supply and the other end attached to switches, wherein current flows from the DC voltage supply to the switches;
providing an inductor and a capacitor connected to one end of the secondary winding of the RF transformer;
providing a resistor connected to the other end of the secondary winding and connected to ground;
transmitting current from the DC voltage supply to the switches to cause a magnetic flux in the core and cause a voltage to be generated on the resistor of the secondary winding; and
feeding the voltage generated on the resistor of the secondary winding back to the switches to control on and off timing of the switches.

Assignees

• Fed Mogul Ignition Co
• Tenneco Inc

Inventors

• Hampton Keith
• Permuy Alfred
• Burrows John Antony

Classifications

• H03F2200/541

  Transformer coupled at the output of an amplifier · CPC title

• F02P17/00

  Testing of ignition installations, e.g. in combination with adjusting (testing fuel injection apparatus F02M65/00; testing ignition installations in general F23Q23/00); Testing of ignition timing in compression-ignition engines · CPC title

• F23Q3/004

  Using semiconductor elements · CPC title

• Y02B70/1441

  Cross-Sectional Technologies · mapped topic

• F02P3/04

  Layout of circuits · CPC title