High-voltage lithium secondary battery

Patent metadata

Field	Value
Publication number	US-10170791-B2
Application number	US-201414245328-A
Country	US
Kind code	B2
Filing date	Apr 4, 2014
Priority date	Jan 28, 2013
Publication date	Jan 1, 2019
Grant date	Jan 1, 2019

Abstract

Provided are a lithium secondary battery including a cathode, an anode, a separator, and a gel polymer electrolyte, wherein the gel polymer electrolyte includes an acrylate-based polymer and a charge voltage of the battery is in a range of 4.3 V to 5.0 V, and a method of preparing the lithium secondary battery. A high-voltage lithium secondary battery of the present invention has excellent capacity characteristics at a high voltage of 4.3 V or more.

First claim

The invention claimed is:

1. A lithium secondary battery comprising:
a cathode;
an anode;
a separator, wherein the separator is a porous polymer film or a porous nonwoven fabric; and
a gel polymer electrolyte,
wherein the gel polymer electrolyte comprises an acrylate-based polymer,
wherein the cathode comprises a cathode active material consisting of any one selected from the group consisting of compounds of Chemical Formulas 1, 3, LiFePO 4 and a mixture of two or more thereof:
Li[Li x Ni a Co b Mn c ]O 2   <Chemical Formula 1>

(where 0<x≤0.3, 0.3≤c≤0.7, 0<a+b<0.5, and x+a+b+c=1);
Li 1+a Co x M 1−x AX 4   <Chemical Formula 3>

(where M is one or more elements selected from the group consisting of Al, magnesium (Mg), Ni, Co, manganese (Mn), Ti, gallium (Ga), copper (Cu), vanadium (V), niobium (Nb), Zr, cerium (Ce), indium (In), zinc (Zn), and yttrium (Y), X is one or more elements selected from the group consisting of oxygen (O), fluorine (F), and nitrogen (N), A is P, S, or a mixed element thereof, 0≤a≤0.2, and 0.5≤x≤1),
wherein the gel polymer electrolyte is formed by in-situ polymerization in the lithium secondary battery of a composition consisting of an electrolyte solution solvent, an ionizable lithium salt, a polymerization initiator, and a monomer selected from the group consisting of ditrimethylolpropane tetraacrylate, dipentaerythritol pentaacrylate, dipentaerythritol hexaacrylate, and a mixture of two or more thereof, wherein the electrolyte solution solvent is linear carbonate, cyclic carbonate, or a combination thereof, and
wherein the anode comprises an anode active material comprising a carbon material.

2. The lithium secondary battery of claim 1 , wherein the cathode active material is any one selected from the group consisting of Chemical Formula 1 where 0.4≤c≤0.7 and 0.2≤a+b<0.5, LiCoPO 4 , LiFePO 4 , and a mixture of two or more thereof.

3. The lithium secondary battery of claim 1 , wherein the monomer is included in an amount of 0.1 wt % to 10 wt % based on a total weight of the composition.

4. The lithium secondary battery of claim 1 , wherein the lithium salt is any one selected from the group consisting of LiPF 6 , LiBF 4 , LiSbF 6 , LiAsF 6 , LiClO 4 , LiN(C 2 F 5 S 02 ) 2 , LiN(CF 3 SO 2 ) 2 , CF 3 SO 3 Li, LiC(CF 3 SO 2 ) 3 , LiC 4 BO 8 , and a mixture of two or more thereof.

5. The lithium secondary battery of claim 1 , wherein the linear carbonate comprises any one selected from the group consisting of dimethyl carbonate, diethyl carbonate, dipropyl carbonate, ethylmethyl carbonate, methylpropyl carbonate, ethylpropyl carbonate, and a mixture of two or more thereof.

6. The lithium secondary battery of claim 1 , wherein the cyclic carbonate comprises any one selected from the group consisting of ethylene carbonate, propylene carbonate, 1,2-butylene carbonate, 2,3-butylene carbonate, 1,2-pentylene carbonate, 2,3-pentylene carbonate, vinylene carbonate, a halide thereof, and a mixture of two or more thereof.

7. A method of preparing a lithium secondary battery of claim 1 , the method comprising:
inserting an electrode assembly including a cathode, an anode, and a separator disposed between the cathode and the anode into a battery case, wherein the separator is a porous polymer film or a porous nonwoven fabric; and
injecting a composition for a gel polymer electrolyte into the battery case and polymerizing the composition to form a gel polymer electrolyte,
wherein the composition for a gel polymer electrolyte consists of an electrolyte solution solvent, a polymerization initiator, an ionizable lithium salt, and a monomer selected from the group consisting of ditrimethylolpropane tetraacrylate, dipentaerythritol pentaacrylate, dipentaerythritol hexaacrylate, and a mixture of two or more thereof,
wherein the cathode comprises a cathode active material which is any one selected from the group consisting of compounds of Chemical Formulas 1, 3, LiFePO 4 and a mixture of two or more thereof:
Li[Li x Ni a Co b Mn c ]O 2   <Chemical Formula 1>

(where 0<x≤0.3, 0.3≤c≤0.7, 0<a+b<0.5, and x+a+b+c=1);
Li 1+a Co x M 1−x AX 4   <Chemical Formula 3>

(where M is one or more elements selected from the group consisting of Al, magnesium (Mg), Ni, Co, manganese (Mn), Ti, gallium (Ga), copper (Cu), vanadium (V), niobium (Nb), Zr, cerium (Ce), indium (In), zinc (Zn), and yttrium (Y), X is one or more elements selected from the group consisting of oxygen (O), fluorine (F), and nitrogen (N), A is P, S, or a mixed element thereof, 0≤a≤0.2, and 0.5≤x≤1), and
the electrolyte solution solvent is linear carbonate, cyclic carbonate or a combination thereof, and
the anode comprises an anode active material comprising a carbon material.

8. The method of claim 7 , wherein the polymerization is performed in a temperature range of 30° C. to 100° C.

Assignees

• Lg Chemical Ltd

Inventors

• Yu Sung Hoon
• Yang Doo Kyung
• Shin Sun Sik
• Oh Song Taek
• Kang Yoo Sun
• Lee Kyung Mi
• Park Jin Hyun
• Suk Jung Don

Classifications

• H01M10/0565 Primary

  Polymeric materials, e.g. gel-type or solid-type · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M10/058

  Construction or manufacture · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M2300/0085

  Immobilising or gelification of electrolyte · CPC title