Spool arrangement

Patent metadata

Field	Value
Publication number	US-10170226-B2
Application number	US-201515503040-A
Country	US
Kind code	B2
Filing date	Jun 23, 2015
Priority date	Sep 4, 2014
Publication date	Jan 1, 2019
Grant date	Jan 1, 2019

Abstract

A spool arrangement 1 is described comprising a spool member ( 47 ) having a coil embedded in a spool housing ( 48 ) made of plastic material and protection means ( 2, 13, 28 ) comprising at least two parts together forming a receiving volume ( 46 ), said spool member ( 47 ) being located in said receiving volume. Such a spool arrangement ( 1 ) should be used in an environment in which there is a risk of explosions. To this end said parts form protective walls on all sides of said receiving volume ( 46 ).

First claim

What is claimed is:

1. A spool arrangement comprising a spool member having a coil embedded in a spool housing made of plastic material and protection means comprising at least two parts together forming a receiving volume, said spool member being located in said receiving volume, wherein said parts form protective walls on all sides of said receiving volume, and wherein said coil is wound on a core, said core having an longitudinal axis, said axis intersecting two end faces of said spool housing wherein said protective walls rest against said end faces only and form a gap with remaining parts of said spool housing.

2. The spool arrangement according to claim 1 , wherein at least part of said gap is formed by curved parts of said protective walls.

3. The spool arrangement according to claim 1 , wherein said coil surrounds an aperture in said spool housing, wherein bushing means made of metal are arranged within said aperture.

4. The spool arrangement according to claim 1 , wherein at least one of said protective walls comprises a slot and said spool housing comprises at least one protrusion engaging in said slot.

5. The spool arrangement according to claim 1 , wherein said first part of said protection means is in form of a first U-shaped encapsulation member with a first base and two first wings connected to said first base and said second part is in form of a second U-shaped encapsulation member with a second base and two second wings connected to said second base, said first base and said second base being located on opposite sides of said spool housing and said first wings being arranged perpendicular to said second wings.

6. The spool arrangement according to claim 5 , wherein said second wing have a rounded contour and said first base is adapted to said rounded contour.

7. The spool arrangement according to claim 5 , wherein said spool housing comprises a shaft extending through a base and engaging a protective member on a side of said base opposite said spool housing.

8. The spool arrangement according to claim 5 , wherein said protection means comprise a third U-shaped encapsulation member having a third base and third wings connected to said third base, said third base being parallel to said second base and said third wings being parallel to said first wings.

9. The spool arrangement according to claim 8 , wherein said third base comprises at least one recess on a peripheral side and the second base comprises at least one fastening opening wherein said recess at least partly overlaps the fastening opening.

10. The spool arrangement according to claim 7 , wherein said second encapsulating member comprises at least one collar covering a space between encapsulating members.

11. The spool arrangement according to claim 1 , wherein said protective walls are formed by wings and wherein at least one of said wings comprise stiffening means.

12. The spool arrangement according to claim 11 , wherein one of said two parts comprises a base and wherein said stiffening means extend parallel to the base.

13. The spool arrangement according to claim 1 , further comprising a wing comprising holding means, said holding means holding valve means.

14. The spool arrangement according to claim 2 , wherein said coil surrounds an aperture in said spool housing, wherein bushing means made of metal are arranged within said aperture.

15. The spool arrangement according to claim 2 , wherein at least one of said protective walls comprises a slot and said spool housing comprises at least one protrusion engaging in said slot.

16. The spool arrangement according to claim 3 , wherein at least one of said protective walls comprises a slot and said spool housing comprises at least one protrusion engaging in said slot.

17. The spool arrangement according to claim 2 , wherein said first part of said protection means is in form of a first U-shaped encapsulation member with a first base and two first wings connected to said first base and said second part is in form of a second U-shaped encapsulation member with a second base and two second wings connected to said second base, said first base and said second base being located on opposite sides of said spool housing and said first wings being arranged perpendicular to said second wings, and wherein said spool housing comprises a shaft extending through a base and engaging a protective member on a side of said base opposite said spool housing.

18. A spool arrangement comprising a spool member having a coil embedded in a spool housing made of plastic material and protection means comprising at least two parts together forming a receiving volume, said spool member being located in said receiving volume, wherein said parts form protective walls on all sides of said receiving volume, wherein said first part of said protection means is in form of a first U-shaped encapsulation member with a first base and two first wings connected to said first base and said second part is in form of a second U-shaped encapsulation member with a second base and two second wings connected to said second base, said first base and said second base being located on opposite sides of said spool housing and said first wings being arranged perpendicular to said second wings wherein said spool housing comprises a shaft extending through a base and engaging a protective member on a side of said base opposite said spool housing.

19. A spool arrangement comprising a spool member having a coil embedded in a spool housing made of plastic material and protection means comprising at least two parts together forming a receiving volume, said spool member being located in said receiving volume, wherein said parts form protective walls on all sides of said receiving volume, wherein said first part of said protection means is in form of a first U-shaped encapsulation member with a first base and two first wings connected to said first base and said second part is in form of a second U-shaped encapsulation member with a second base and two second wings connected to said second base, said first base and said second base being located on opposite sides of said spool housing and said first wings being arranged perpendicular to said second wings, and wherein said protection means comprise a third U-shaped encapsulation member having a third base and third wings connected to said third base, said third base being parallel to said second base and said third wings being parallel to said first wings.

Assignees

• Danfoss As

Inventors

• Nielsen Claus Cornett
• Melgaard Jørgensen Kristian

Classifications

• H01F2007/083

  External yoke surrounding the coil bobbin, e.g. made of bent magnetic sheet · CPC title

• H01F6/06 Primary

  Coils, e.g. winding, insulating, terminating or casing arrangements therefor · CPC title

• H01F27/28

  Coils; Windings; Conductive connections · CPC title

• H01F7/081 Primary

  Magnetic constructions · CPC title

• H01F27/24

  Magnetic cores · CPC title