Retractable handle system for vehicle

Patent metadata

Field	Value
Publication number	US-10167656-B2
Application number	US-201514925843-A
Country	US
Kind code	B2
Filing date	Oct 28, 2015
Priority date	Mar 24, 2015
Publication date	Jan 1, 2019
Grant date	Jan 1, 2019

Abstract

A retractable handle system for a vehicle may include an electric actuator disposed inside a door panel, a driving member configured to be rotated in forward and reverse directions by receiving rotational force of the electric actuator, a driving arm provided to be rotated in the forward and reverse directions by the rotation of the driving member and blocked by the driving member from being rotated in a state in which an operation of the electric actuator is stopped so as to maintain a stored state and a pop-up state of a handle, and the handle which is supported by and coupled to the driving arm and configured to be moved by the forward and reverse rotation of the driving arm.

First claim

What is claimed is:

1. A retractable handle system for a vehicle, comprising:
an electric actuator disposed inside a door panel;
a driving member configured to be rotated in forward and reverse directions by receiving rotational force of the electric actuator;
a driving arm provided to be rotated in the forward and reverse directions by the rotation of the driving member and blocked by the driving member from being rotated in a state in which an operation of the electric actuator is stopped so as to maintain a stored state and a pop-up state of a handle; and
the handle which is supported by and coupled to the driving arm and configured to be moved by the forward and reverse rotations of the driving arm so as to be placed in the stored state in which the handle is retracted into the door panel in order to lock a door, or in the pop-up state in which the handle protrudes toward an outside of the door panel in order to enable an operation of opening the door,
wherein the electric actuator, the driving member, the driving arm, and the handle are disposed in a housing that is fixedly mounted inside the door panel, and as a guide device that allows the handle to be guided in the housing along an operation trajectory, a protrusion, which protrudes from the handle, and a guide groove, which is formed in the housing to allow the protrusion to be inserted into and guided by the guide groove, are provided.

2. The retractable handle system of claim 1 , wherein the electric actuator includes rotation prevention mechanism that prevents the driving member from rotating when the operation of the electric actuator is stopped in the handle stored state.

3. The retractable handle system of claim 2 , wherein the electric actuator includes:
a case;
a motor which is mounted in the case; and
a gear device to transmit rotational force of the motor to the driving member.

4. The retractable handle system of claim 3 , wherein the electric actuator includes a gear device that serves as a rotation prevention mechanism which prevents the driving member from rotating when the operation of the electric actuator is stopped in the handle stored state, the gear device including a worm gear which is disposed on a driving shaft of the motor, and a rotary gear which is rotatably and integrally coupled to the driving member and engages, in the form of a worm wheel, with the worm gear.

5. The retractable handle system of claim 1 , wherein two driving arms are provided, one on each of left and right sides so as to support the handle at both of the left and right sides, a first end of each of the driving arms is coupled to the handle, and a second end of each of the driving arms is coupled to the driving member so as to be operated in conjunction with the driving member.

6. The retractable handle system of claim 5 , wherein the electric actuator, the driving member, the driving anus, and the handle are disposed in the housing that is fixedly mounted inside the door panel, a hinge shaft is connected between the second ends of the two driving arms at both left and right sides, and both ends of the hinge shaft are rotatably coupled to the housing in a state in which the hinge shaft penetrates a rotation center of the driving member.

7. The retractable handle system of claim 6 , wherein an end of at least one of the two driving arms is coupled to be positioned inside the driving member, and the driving member includes:
a first pushing portion configured to push the driving arm positioned inside the driving member when the driving member is rotated in a direction in which the handle pops up; and
a second pushing portion configured to push the driving arm positioned inside the driving member when the driving member is rotated in a direction in which the handle is stored.

8. The retractable handle system of claim 7 , wherein an interval is formed between the first pushing portion and the second pushing portion, where the end of the driving arm is positioned, so that the driving arm being in contact with the first pushing portion is rotated toward the second pushing portion in order to allow the handle to be additionally pulled to open the door in the pop-up state in which the handle protrudes from a surface of the door panel.

9. The retractable handle system of claim 1 , wherein the electric actuator includes:
a case;
a motor which is mounted in the case; and
a gear device to transmit rotational force of the motor to the driving member.

10. A retractable handle system for a vehicle, comprising:
an electric actuator disposed inside a door panel;
driving members configured to be rotated in forward and reverse directions by receiving rotational force of the electric actuator;
a driving arm provided to be rotated in the forward and reverse directions by the rotation of the driving members and blocked by the driving members from being rotated in a state in which an operation of the electric actuator is stopped so as to maintain a stored state and a pop-up state of a handle,
the handle which is supported by and coupled to the driving arm and configured to be moved by the forward and reverse rotations of the driving arm so as to be placed in the stored state in which the handle is retracted into the door panel in order to lock a door, or in the pop-up state in which the handle protrudes toward an outside of the door panel in order to enable an operation of opening the door; and
a support frame which is fixedly disposed inside the door panel,
wherein the driving arm includes a first driving arm and a second driving arm that are disposed at both left and right sides of the support frame, and
a first end of each of the first driving arm and the second driving arm is hingedly coupled to the handle, and a second end thereof is coupled to guide holes of the support frame through protrusions,
wherein the electric actuator includes:
a motor;
a gear device which transmits rotational force of the motor; and
a driving shaft connected to the driving members to transmit rotational force of the motor, which is output from the gear device, to the driving members, and
wherein the driving members include a first driving member and a second driving member, and the first driving member and the second driving member are formed to have hook shapes that hook the protrusions of the first and second driving arms when the protrusions of the first and second driving arms are inserted into catching grooves, and catch the protrusions of the first and second driving arms, respectively, in the handle stored state to restrict the corresponding driving arm among the first and second driving arms and block the corresponding driving arm from being rotated so that the handle does not pop up.

11. The retractable handle system of claim 10 , wherein the first driving arm and the second driving arm are configured to be rotated about the protrusions that are moved and guided along the guide holes of the support frame, and rotated to be deployed and protrude toward the outside of the support frame and the door panel so as to push the handle when the handle pops up.

12. The retractable handle system of claim 10 , wherein a spring member, which provides elastic restoring force for rotating each of the first driving aim and the second driving arm with respect to the handle so that each of the first driving arm and the second driving arm is retracted into the support frame when the handle is stored, is disposed between the first end of each of the first driving arm and the second driving arm and the handle.

13. The retractable handle system of claim 10 , wherein each of the first driving member and the second driving member includes

Assignees

• Hyundai Motor Co Ltd

Inventors

• Park Hoo Sang
• Han Jung Ho

Classifications

• E05B85/103

  creating a completely closed wing surface · CPC title

• E05B81/36

  Geared sectors, e.g. fan-shaped gears · CPC title

• E05B85/107 Primary

  Pop-out handles, e.g. sliding outwardly before rotation · CPC title

• E05B81/42

  Cams · CPC title

• E05B81/06

  using rotary motors · CPC title