Formed body manufacturing method and formed body manufacturing apparatus

Patent metadata

Field	Value
Publication number	US-10166600-B2
Application number	US-201715792958-A
Country	US
Kind code	B2
Filing date	Oct 25, 2017
Priority date	Nov 8, 2016
Publication date	Jan 1, 2019
Grant date	Jan 1, 2019

Abstract

In a formed body manufacturing method, molten metal is led out from a molten metal surface of the molten metal held in a holding furnace and is passed through a shape defining member configured to define a sectional shape of the formed body, and the formed body manufacturing method includes: measuring a surface temperature of the formed body formed such that retained molten metal that has passed through the shape defining member solidifies; adjusting a height of a coating material spray nozzle based on a result of the measurement of the surface temperature of the formed body so that the surface temperature of the formed body to which the heat dissipation coating material is blown becomes a solidifying point of the molten metal or less; and spraying the heat dissipation coating material to a surface of the formed body from the coating material spray nozzle.

First claim

What is claimed is:

1. A formed body manufacturing method for manufacturing a formed body such that molten metal is led out from a molten metal surface of the molten metal held in a holding furnace and is passed through a shape defining member configured to define a sectional shape of the formed body, the formed body manufacturing method comprising:
measuring a surface temperature of the formed body formed such that the molten metal that has passed through the shape defining member solidifies;
adjusting a height of a coating material spray nozzle based on a result of the measurement of the surface temperature of the formed body so that the surface temperature of the formed body to which a heat dissipation coating material is blown becomes a solidifying point of the molten metal or less; and
spraying the heat dissipation coating material to a surface of the formed body from the coating material spray nozzle.

2. The formed body manufacturing method according to claim 1 , wherein
the coating material spray nozzle is moved upward based on the result of the measurement of the surface temperature of the formed body so that the surface temperature of the formed body to which the heat dissipation coating material is blown becomes the solidifying point of the molten metal or less; and
after that, when it is determined that the surface temperature of the formed body to which the heat dissipation coating material is blown is the solidifying point of the molten metal or less, the height of the coating material spray nozzle is fixed.

3. The formed body manufacturing method according to claim 1 , wherein
in the adjusting of the height of the coating material spray nozzle, the height of the coating material spray nozzle is adjusted so that the surface temperature of the formed body to which the heat dissipation coating material is blown is not less than a temperature at which the heat dissipation coating material solidifies, but less than a temperature at which the heat dissipation coating material decomposes.

4. The formed body manufacturing method according to claim 1 , wherein
when it is determined that the surface temperature of the formed body to which the heat dissipation coating material is blown is not less than a temperature at which the heat dissipation coating material solidifies, the coating material spray nozzle is moved upward;
when it is determined that the surface temperature of the formed body to which the heat dissipation coating material is blown is less than a temperature at which the heat dissipation coating material decomposes, and less than a temperature sufficient for the heat dissipation coating material to solidify, the coating material spray nozzle is moved downward; and
after that, when it is determined that the surface temperature of the formed body to which the heat dissipation coating material is blown is not less than the temperature at which the heat dissipation coating material solidifies, but less than the temperature at which the heat dissipation coating material decomposes, the coating material spray nozzle is fixed.

Assignees

• Toyota Motor Co Ltd

Inventors

• Egawa Yuta

Classifications

• B22D11/1246

  Nozzles; Spray heads · CPC title

• B22D27/045

  Directionally solidified castings · CPC title

• B22D11/01 Primary

  without moulds, e.g. on molten surfaces · CPC title

• B22D11/145

  for upward casting · CPC title

• B22D11/1213

  for heating or insulating strands · CPC title