Ice maker with rocking cold plate

Patent metadata

Field	Value
Publication number	US-10161663-B2
Application number	US-201615193746-A
Country	US
Kind code	B2
Filing date	Jun 27, 2016
Priority date	Dec 13, 2012
Publication date	Dec 25, 2018
Grant date	Dec 25, 2018

Abstract

An ice maker assembly includes an ice forming plate and a cooling source thermally engaged to a bottom surface of the ice forming plate. The cooling source is configured to freeze water coming into contact with a top surface of the ice forming plate. A containment wall surrounds the top surface of the ice forming plate to define an ice tray that is configured to retain water. An electrical drive body is rotatably coupled to the ice tray and is configured to oscillate the ice-forming plate in a rocking cycle about a transverse axis of the ice tray. A median wall divides the ice tray along the transverse axis into a first reservoir and a second reservoir. The rocking cycle causes water to repeatedly move over the median wall to form layers of an ice piece within each reservoir of the ice tray.

First claim

What is claimed is:

1. An ice maker assembly comprising:
an ice-forming plate having a top surface and a bottom surface;
a cooling source thermally engaged to the bottom surface of the ice-forming plate;
a containment wall surrounding the top surface of the ice-forming plate;
a median wall extending from the top surface, the median wall and the containment wall defining first and second reservoirs to define an ice tray that is configured to retain water, wherein the median wall has a consistent top edge extending between the first and second reservoirs; and
a drive body rotatably coupled to the ice tray, wherein the drive body selectively oscillates the ice-forming plate in a rocking cycle about a transverse axis of the ice tray causing water to move repeatedly over the consistent top edge of the median wall and across the top surface of the ice-forming plate to form layers of ice pieces within the first and second reservoirs of the ice tray, respectively.

2. The ice maker assembly of claim 1 , wherein the rocking cycle oscillates the ice tray in a first direction to move water against a first sidewall of the containment wall and in a second direction to move water against a second sidewall of the containment wall, and wherein the rocking cycle is configured to expose a top layer of the ice pieces to air when the rocking cycle changes between the first direction and the second direction.

3. The ice maker assembly of claim 2 , wherein the air is above freezing, and wherein the containment wall has a material with a lower thermal conductivity than the ice-forming plate.

4. The ice maker assembly of claim 1 , wherein the median wall extends orthogonally from the top surface of the ice-forming plate dividing the ice tray along the transverse axis to define the first reservoir defined between the median wall and a first sidewall of the containment wall and the second reservoir defined between the median wall and a second sidewall of the containment wall,
wherein the rocking cycle oscillates the ice tray in a first direction to move water against the first sidewall and in a second direction to move water against the second sidewall, and wherein the rocking cycle is configured to expose a top layer of a second ice piece in the second reservoir to air when the rocking cycle changes from the first direction to the second direction, and
wherein the air is above freezing.

5. The ice maker assembly of claim 4 , wherein the median wall is part of a grid structure defined within the containment wall, the grid structure further including a plurality of dividing walls that divide each of the first and second reservoirs into individual compartments for forming ice pieces.

6. The ice maker assembly of claim 1 , wherein the drive body is configured to rotate the ice-forming plate to a harvest cycle that includes rotating the containment wall above a substantially horizontal orientation thereby releasing the ice pieces from the top surface.

7. The ice maker assembly of claim 1 , wherein the cooling source includes a thermoelectric device having a first side thermally engaged with the bottom surface of the ice-forming plate and a second side engaged with a heat sink, and wherein the thermoelectric device is configured to transfer heat from the first side to the second side when the drive body is in the rocking cycle.

8. The ice maker assembly of claim 7 , wherein the thermoelectric device is configured to transfer heat from the second side to the first side when the drive body is in a harvest cycle that includes rotating the containment wall above a substantially horizontal orientation thereby releasing the ice pieces from the top surface.

9. The ice maker assembly of claim 1 , wherein the cooling source includes an evaporator element coupled with the bottom surface of the ice-forming plate and extending in alignment with the transverse axis of the ice tray.

10. The ice maker assembly of claim 9 , wherein the evaporator element includes a first coil proximate a first end of the ice tray and a second coil proximate a second end of the ice tray, and wherein the first and second coils are configured to flex when the drive body rotates the ice tray.

11. An ice maker assembly comprising:
an ice tray configured to retain water including:
an ice-forming element that has a top surface and a bottom surface;
a containment wall surrounding the ice-forming element; and
a median wall substantially linearly extending across the ice-forming element between opposing sides of the containment wall and dividing the ice tray into a first reservoir and a second reservoir;
a cooling source thermally coupled to the bottom surface of the ice-forming element and configured to freeze water coming into contact with the top surface of the ice-forming element; and
a drive body adapted to oscillate the ice tray in a rocking cycle while water moves in the ice tray to release air from the water, wherein ice pieces are formed on the top surface of the ice-forming element, and wherein the rocking cycle oscillates the ice tray in a first direction to move water over a uniform top surface of the median wall and out of the first reservoir and in a second direction to move water over the uniform top surface of the median wall and out of the second reservoir.

12. The ice maker assembly of claim 11 , wherein the median wall is part of a grid structure defined within the containment wall, the grid structure further including a plurality of dividing walls that divide each of the first and second reservoirs into individual compartments for forming ice pieces.

13. The ice maker assembly of claim 11 , wherein the drive body is configured to rotate the ice tray to a harvest cycle that includes twisting, thereby releasing the ice pieces from the top surface.

14. The ice maker assembly of claim 11 , wherein the cooling source includes a thermoelectric device having a first side engaged with the bottom surface of the ice-forming element and a second side engaged with a heat sink, and wherein the thermoelectric device is configured to transfer heat from the first side to the second side when the drive body is in the rocking cycle.

15. The ice maker assembly of claim 14 , wherein the thermoelectric device is configured to transfer heat from the second side to the first side when the drive body is in a harvest cycle that includes rotating the containment wall above a substantially horizontal orientation thereby releasing the ice pieces from the top surface.

16. The ice maker assembly of claim 11 , wherein the cooling source includes an evaporator element coupled with the bottom surface of the ice-forming element and extending in alignment with a transverse axis of the ice tray, and wherein the evaporator element includes a first coil proximate a first end of the ice tray and a second coil proximate the second end of the ice tray.

17. The ice maker assembly of claim 12 , wherein the containment wall and the grid structure have a material with a lower thermal conductivity than the ice-forming element.

18. An ice maker assembly comprising:
an ice-forming plate having a top surface, a bottom surface, and a transverse axis;
a cooling source operably coupled to the bottom surface of the ice-forming plate and configured to freeze water coming into contact with the top surface of the ice-forming plate;
a containment wall surrounding the top surface of the ice-forming plate to receive and retain water, wherein the containment wall has a first sidewall and a second sidewall opposing the first sidewall on opposite sides of the transver

Assignees

• Whirlpool Co

Inventors

• Boarman Patrick J
• Culley Brian K
• Litch Andrew D
• Thomas Mark E

Classifications

• F25C1/20 Primary

  by agitation · CPC title

• F25B2321/0251

  by a gas · CPC title

• F25B21/02

  using Peltier effect; using Nernst-Ettinghausen effect · CPC title

• F25C5/22

  particularly adapted for household refrigerators · CPC title

• F25B21/04

  reversible · CPC title