Organotemplate-free solid-state synthetic method for zeolite molecular sieves

Patent metadata

Field	Value
Publication number	US-10160656-B2
Application number	US-201314649637-A
Country	US
Kind code	B2
Filing date	Dec 5, 2013
Priority date	Dec 9, 2012
Publication date	Dec 25, 2018
Grant date	Dec 25, 2018

Abstract

Described is a preparation method for zeolite molecular sieves by means of solid-state reactions without the usage of organic templates. The method comprises the following steps: grinding and mixing the solid raw materials comprising the silicon source, the aluminum source and the alkali source, transferring the obtained mixture into an autoclave, conducting the crystallization for a period of 5 hours-20 days at a temperature of 50-200° C. After filtering and drying the crystallized products, molecular sieves in a powder form can be obtained. The method provides different molecular sieves, including ZSM-5 zeolite, Beta zeolite, FAU zeolite, MOR zeolite, LTA zeolite, and GIS zeolite, with a high crystallinity and an adjustable Si/Al ratio within a certain range. The obtained products exhibit a high crystallinity and a high purity, and the method does not require the use of organic templates and solvents, which avoids unnecessary consumptions during the production, simplifies the synthetic process, and also increases the yield from the autoclave reactor.

First claim

What is claimed is:

1. An organotemplate-free solid-state method for the synthesis of zeolite molecular sieves, the method comprising: grinding and mixing the weighed solid raw materials comprising the silicon source, the aluminum source and the alkali source; transferring the mixture into an autoclave; crystallizing the mixture at temperatures of between 50-200° C. for a time period of from 5 hours to 20 days; and filtering and drying the product for obtaining powders of molecular sieves; wherein each raw material is added within a molar ratio range of SiO 2 :0.25 Al 2 O 3 :0.39 Na 2 O:(2-3) H 2 O.

2. The method of claim 1 , wherein the aluminum source is selected from aluminum sulfate or sodium aluminate; the silicon source is selected from sodium silicate, solid silica gel, white carbon black or amorphous silica powder; and the alkali source is selected from sodium hydroxide or sodium silicate.

3. An organotemplate-free solid-state method for the synthesis of zeolite molecular sieves, the method comprising: grinding and mixing the weighed solid raw materials comprising the silicon source, the aluminum source and the alkali source; transferring the mixture into an autoclave; crystallizing the mixture at temperatures of between 50-200° C. for a time period of from 5 hours to 20 days; and filtering and drying the product for obtaining powders of molecular sieves; wherein each raw material is added within a molar ratio range of SiO 2 :0.05 Al 2 O 3 :(0.1-0.16) Na 2 O:(2-3) H 2 O.

4. The method of claim 3 , wherein the aluminum source is selected from aluminum sulfate or sodium aluminate; the silicon source is selected from sodium silicate, solid silica gel, white carbon black or amorphous silica powder; and the alkali source is selected from sodium hydroxide or sodium silicate.

5. An organotemplate-free solid-state method for the synthesis of zeolite molecular sieves, the method comprising: grinding and mixing the weighed solid raw materials comprising the silicon source, the aluminum source and the alkali source; transferring the mixture into an autoclave; crystallizing the mixture at temperatures of between 50-200° C. for a time period of from 5 hours to 20 days; and filtering and drying the product for obtaining powders of molecular sieves; wherein each raw material is added within a molar ratio range of SiO 2 :0.1 Al 2 O 3 :0.39 Na 2 O:(2-3) H 2 O.

6. The method of claim 5 , wherein the aluminum source is selected from aluminum sulfate or sodium aluminate; the silicon source is selected from sodium silicate, solid silica gel, white carbon black or amorphous silica powder; and the alkali source is selected from sodium hydroxide or sodium silicate.

7. An organotemplate-free solid-state method for the synthesis of zeolite molecular sieves, the method comprising: grinding and mixing the weighed solid raw materials comprising the silicon source, the aluminum source and the alkali source: transferring the mixture into an autoclave; crystallizing the mixture at temperatures of between 50-200° C. for a time period of from 5 hours to 20 days; and filtering and drying the product for obtaining powders of molecular sieves; wherein each raw material is added within a molar ratio range of SiO 2 ,:(0.056-0.083) Al 2 O 3 :(0.14-0.2) Na 2 O:(2-3) H 2 O: and wherein molecular sieve seed crystals are added and grinded together with the solid raw materials before crystallization, and wherein the mass ratio of the molecular sieve seed crystals to the raw silicon source is in a range of 1-10%.

8. The method of claim 7 , wherein the aluminum source is selected from aluminum sulfate or sodium aluminate; the silicon source is selected from sodium silicate, solid silica gel, white carbon black or amorphous silica powder; and the alkali source is selected from sodium hydroxide or sodium silicate.

9. The method of claim 7 , wherein each raw material is added within a molar ratio range of SiO 2 :(0.056-0.083) Al 2 O 3 :(0.14-0.2) Na 2 O:(2-3) H 2 O.

Assignees

• Basf Se

Inventors

• Maurer Stefan
• Müller Ulrich
• Xiao Feng-Shou
• Meng Xiangju
• Wu Qinming

Classifications

• C01B39/14

  Type A · CPC title

• B01J35/002

  Operations & Transport · mapped topic

• C01B39/20

  Faujasite type, e.g. type X or Y · CPC title

• B01J37/04

  Mixing {(B01J37/0009, B01J37/0018 take precedence)} · CPC title

• B01J29/40

  of the pentasil type, e.g. types ZSM-5, ZSM-8 or ZSM-11, as exemplified by patent documents US3702886, GB1334243 and US3709979, respectively · CPC title