Water absorbing material and manufacturing method thereof

Patent metadata

Field	Value
Publication number	US-10159956-B2
Application number	US-201614996693-A
Country	US
Kind code	B2
Filing date	Jan 15, 2016
Priority date	Sep 27, 2013
Publication date	Dec 25, 2018
Grant date	Dec 25, 2018

Abstract

A water absorbing material which can reduce burden on the environment in disposal and can be manufactured at low cost, and a manufacturing method thereof are provided. The water absorbing material contains paper obtained by separating polyvinyl chloride from vinyl chloride wallpaper as a raw material.

First claim

The invention claimed is:

1. A manufacturing method of a water absorbing material, the method comprising:
an obtaining step of separating polyvinyl chloride from vinyl chloride wallpaper with a separation device to obtain paper; and
a granulating step of granulating a raw material containing the paper obtained in the obtaining step,
wherein the separation device includes:
a first shredding unit that shreds the vinyl chloride wallpaper; and
a first separation unit (i) that has a first tubular portion in which a large number of first holes that allow the polyvinyl chloride contained in the vinyl chloride wallpaper shredded by the first shredding unit to pass through without allowing the paper contained in the vinyl chloride wallpaper shredded by the first shredding unit to pass through are formed, and (ii) that separates the polyvinyl chloride passing through the first holes from the vinyl chloride wallpaper by rotating the first tubular portion in a state in which the vinyl chloride wallpaper shredded by the first shredding unit is accommodated in the first tubular portion, and
an inside of the first tubular portion is provided with (i) a rotating rod that has a central axis coinciding with a central axis of the first tubular portion and is rotatable about the central axis, and (ii) a screw member that is helically provided around the rotating rod and has a plurality of teeth formed in the screw member,
wherein the separation device includes a first ridge that is provided on an inner circumferential surface of the first tubular portion and that extends in a direction in which a central axis of the first tubular portion extends, and
wherein “p” of said first ridges are present, “p” being an integer between 3 and 5 inclusive, and the “p” first ridges are arranged on the inner circumferential surface of the first tubular portion at regular intervals.

2. The manufacturing method of the water absorbing material according to claim 1 , comprising a coating step of coating a granule granulated in the granulating step with a coating material.

3. The manufacturing method of the water absorbing material according to claim 1 ,
wherein the separation device includes a first air pipe for transferring the vinyl chloride wallpaper shredded by the first shredding unit to the first separation unit with air pressure, and
the first air pipe has a first portion that extends in a first direction and a second portion that is connected to the first portion on a downstream side of the first portion and that extends in a second direction substantially orthogonal to the first direction.

4. The manufacturing method of the water absorbing material according to claim 3 ,
wherein the separation device includes a first uneven surface that is present in a connecting portion between the first portion and the second portion of the first air pipe and with which the vinyl chloride wallpaper transferred through the first portion collides.

5. The manufacturing method of the water absorbing material according to claim 3 ,
wherein the first air pipe has a third portion that is connected to the second portion on a downstream side of the second portion and that extends in a third direction substantially orthogonal to the second direction.

6. The manufacturing method of the water absorbing material according to claim 5 ,
wherein the separation device includes a second uneven surface that is present in a connecting portion between the second portion and the third portion of the first air pipe and with which the vinyl chloride wallpaper transferred through the second portion collides.

7. The manufacturing method of the water absorbing material according to claim 1 ,
wherein the separation device includes:
a second shredding unit that shreds the vinyl chloride wallpaper from which the polyvinyl chloride passing through the first holes is separated by the first separation unit; and
a second separation unit that has a second tubular portion in which a large number of second holes that allow the polyvinyl chloride contained in the vinyl chloride wallpaper shredded by the second shredding unit to pass through without allowing the paper contained in the vinyl chloride wallpaper shredded by the second shredding unit to pass through are formed, and that separates the polyvinyl chloride passing through the second holes from the vinyl chloride wallpaper by rotating the second tubular portion in a state in which the vinyl chloride wallpaper shredded by the second shredding unit is accommodated in the second tubular portion.

8. The manufacturing method of the water absorbing material according to claim 7 ,
wherein an area of each of the second holes in a plan view is smaller than an area of each of the first holes in a plan view.

Assignees

• Daiki Kk

Inventors

• Ito Hiroshi
• Yoshinaga Junji

Classifications

• B01J20/22

  comprising organic material · CPC title

• B01J20/3223

  by means of an adhesive agent · CPC title

• B01J20/3028

  Granulating, agglomerating or aggregating · CPC title

• D21C5/02

  Working-up waste paper (mechanical part D21B1/08, D21B1/32) · CPC title

• B01J2220/4893

  Residues derived from used synthetic products, e.g. rubber from used tyres · CPC title