Printed stretch sensor

Patent metadata

Field	Value
Publication number	US-10156431-B2
Application number	US-201615159013-A
Country	US
Kind code	B2
Filing date	May 19, 2016
Priority date	Jul 14, 2011
Publication date	Dec 18, 2018
Grant date	Dec 18, 2018

Abstract

Disclosed is a patterned article comprising: (1) a deformable nonconductive substrate; (2) an imagewise pattern thereon of a conductive stretchable ink; and (3) an external circuit connecting the imagewise pattern, the external circuit being capable of measuring the electrical resistance across regions of the deformable nonconductive substrate and determining the degree of deformation thereof.

First claim

What is claimed is:

1. A patterned article comprising:
(1) a deformable nonconductive substrate, wherein the deformable nonconductive substrate has an elasticity in the direction of deformation of at least 0.0008 MPa (megaPascals);
(2) an imagewise pattern comprising an electrically conductive ink on the substrate; and
(3) an external circuit electrically connected to the imagewise pattern, wherein the external circuit measures electrical resistance across a predetermined region of the nonconductive substrate, wherein a user touching a surface portion of the substrate causes a thus-touched surface portion of the substrate to deform into a sphere, enabling the thus-touched substrate surface portion to function as a touch sensor.

2. An article according to claim 1 , wherein the electrically conductive ink includes a fluoroelastomer.

3. An article according to claim 1 , wherein the electrically conductive ink includes an electrically conductive pigment selected from carbon black, polypyrrole, polyacetylene, polyaniline, polyphenylene vinylene, polythiophene, polyphenylene sulfide, graphene, silver nanoparticles, copper nanoparticles, or mixtures thereof.

4. An article according to claim 1 , wherein the imagewise pattern further comprises:
(a) a first set of at least two non-crossing lines of an electrically conductive ink on a first surface of the deformable nonconductive substrate; and
(b) a second set of at least two non-crossing lines of an electrically conductive ink on a second surface of the deformable nonconductive substrate;
wherein at least one of the first set of lines on the first surface cross at least one of the second set of lines on the second surface; and
wherein the external circuit connected to the imagewise pattern enables determination of the location of the thus-touched surface portion of the substrate that functions as the touch sensor.

5. An article according to claim 4 , wherein the electrically conductive ink on the first or second surface of the deformable nonconductive substrate includes a fluoroelastomer.

6. An article according to claim 4 , wherein the electrically conductive ink on the first or second surface of the deformable nonconductive substrate includes an electrically conductive pigment selected from carbon black, polypyrrole, polyacetylene, polyaniline, polyphenylene vinylene, polythiophene, polyphenylene sulfide, graphene, silver nanoparticles, copper nanoparticles, or mixtures thereof.

7. An article according to claim 1 , wherein the deformable nonconductive substrate has an elasticity in the direction of deformation of at least 0.001 MPa (megaPascals).

8. An article according to claim 1 , wherein the deformable nonconductive substrate has an elasticity in the direction of deformation of at least 0.008 MPa (megaPascals).

9. An article according to claim 1 , wherein the deformable nonconductive substrate is selected from the group consisting of natural polyisoprene, polybutadiene rubber, chloroprene rubber, neoprene rubber, butyl rubber, styrene-butadiene rubber, silicon rubber, nitrile rubber, ethylene propylene rubber, ethylene propylene diene rubber, epichlorohydrin rubber, polyacrylic rubber, ethylene-vinyl acetate, polyether block amides, polysulfide rubber, and chlorosulfonated polyethylene.

10. An article according to claim 1 ,
wherein the deformable nonconductive substrate is selected from the group consisting of silicon rubber, polyacrylic rubber, butyl rubber, and neoprene rubber;
wherein the imagewise pattern comprising an electrically conductive ink on the substrate is an imaged substrate; and
wherein the imaged substrate can be stretched in one axial direction to at least 110% at least 50 times without exhibiting cracks or delamination.

11. An article according to claim 1 , wherein the electrically conductive ink includes a fluoroelastomer; and
wherein the fluoroelastomer has a tensile strength of at least 3 MPa.

12. An article according to claim 1 , wherein the electrically conductive ink includes a fluoroelastomer; and
wherein the fluoroelastomer has an elongation at break of at about 150%.

13. An article according to claim 1 , wherein the electrically conductive ink is a material that contains substantially no silver nanoparticles.

14. An article according to claim 1 , wherein the electrically conductive ink is a material that contains substantially no copper nanoparticles.

15. An article according to claim 1 , wherein the deformable nonconductive substrate is selected from the group consisting of silicon rubber, polyacrylic rubber, butyl rubber, and neoprene rubber; and
wherein the imaged substrate can be submerged in water for at least 1 day, without exhibiting damage to the imagewise pattern; or
wherein the imaged substrate can be submerged in water for at least 1 week without exhibiting damage to the imagewise pattern; or
wherein the imaged substrate can be submerged in water for at least 1 month without exhibiting damage to the imagewise pattern.

16. An article according to claim 1 , wherein the imagewise pattern comprising an electrically conductive ink has a tensile strength of at least 3 MPa.

17. An article according to claim 1 , wherein the imagewise pattern comprising an electrically conductive ink has a tensile strength of at least 8 MPa.

18. An article according to claim 1 , wherein the imagewise pattern comprising an electrically conductive ink has an elongation at break of at least 150%.

19. An article according to claim 1 , wherein the deformable nonconductive substrate has an elongation at break;
wherein the imagewise pattern has an elongation at break; and
wherein the imagewise pattern has a larger elongation at break than that of the deformable nonconductive substrate.

20. An article according to claim 1 , wherein the imagewise pattern comprises at least one loop in a resistance measuring circuit;
wherein by sampling the resistance in each loop it is determined which loops are experiencing peak resistance; and
wherein by using two sets of loops, one for the X-coordinate and one for the Y-coordinate, one can pinpoint the exact location of the touch.

Assignees

• Xerox Corp

Inventors

• Ray Elton T

Classifications

• G01L1/205

  using distributed sensing elements · CPC title

• G01B7/20 Primary

  formed by printed-circuit technique · CPC title

• G01G3/14

  measuring variations of electrical resistance (G01G3/13 takes precedence) · CPC title

• G06F3/047

  using sets of wires, e.g. crossed wires · CPC title

• G01N27/041

  of a solid body · CPC title