Method of controlling the spray droplet size of a spray nozzle apparatus for spray-drying applications, spray drying apparatus and nozzle therefore
US-2018001334-A1 · Jan 4, 2018 · US
US10156241B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10156241-B2 |
| Application number | US-201715583073-A |
| Country | US |
| Kind code | B2 |
| Filing date | May 1, 2017 |
| Priority date | May 1, 2017 |
| Publication date | Dec 18, 2018 |
| Grant date | Dec 18, 2018 |
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Embodiments of the present disclosure include methods, systems and program products for controlling a wet compression system. Methods according to the present disclosure can include: calculating a water droplet size at a nozzle of a nozzle grid of the WCS based on at least one condition from a set of WCS operating fluid conditions; calculating at least one GT system performance parameter based on the water droplet size and at least one distinct condition from the set of WCS operating fluid conditions; determining a target water flow rate based on the at least one GT system performance parameter and another distinct condition from the set of WCS operating fluid conditions; and adjusting a flow rate of a water flow to the nozzle based on the target water flow rate.
Opening claim text (preview).
What is claimed is: 1. A method for operating a wet compression system (WCS) for a gas turbine (GT) system, the method comprising: calculating a water droplet size at a nozzle of a nozzle grid of the WCS based on at least one condition from a set of WCS operating fluid conditions; calculating at least one GT system performance parameter based on the water droplet size and at least one distinct condition from the set of WCS operating fluid conditions; determining a target water flow rate based on the at least one GT system performance parameter and another distinct condition from the set of WCS operating fluid conditions; and adjusting a flow rate of a water flow to the nozzle based on the target water flow rate. 2. The method of claim 1 , wherein the calculating the water droplet size is based on a nozzle erosion model for relating a pressure across a filter upstream of the nozzle, a conductivity of the water flow to the nozzle, and the water droplet size. 3. The method of claim 2 , further comprising calibrating the nozzle erosion model based on a GT system parameter weight before the calculating the water droplet size at the nozzle. 4. The method of claim 1 , wherein the calculating the water droplet size at the nozzle is based on a droplet size model for relating a pressure of the nozzle, a conductivity of the water flow to the nozzle, a pressure across a filter upstream of the nozzle, and the water droplet size. 5. The method of claim 4 , further comprising calibrating the droplet size model based on a GT system parameter weight before the calculating the water droplet size at the nozzle. 6. The method of claim 1 , wherein the calculating the at least one GT system performance parameter is based on a performance optimization model for relating the water droplet size, the at least one air temperature within the WCS, and the at least one GT system performance parameter. 7. The method of claim 6 , further comprising calibrating the performance optimization model based on a GT system parameter weight before the calculating the at least one GT system performance parameter. 8. The method of claim 1 , wherein the at least one distinct condition includes a dry bulb air temperature at an entrance to the WCS. 9. The method of claim 1 , wherein the at least one distinct condition includes a wet bulb air temperature at an entrance to the WCS. 10. The method of claim 1 , wherein the at least one condition includes an electric conductivity of the water flow to the nozzle of the WCS. 11. The method of claim 1 , wherein the at least one condition includes a pressure across the nozzle. 12. The method of claim 1 , wherein the at least one condition includes a pressure drop across a filter upstream of the nozzle. 13. The method of claim 1 , wherein the adjusting the flow rate of the water flow to the nozzle includes adjusting a position of a valve which controls the flow rate of the water flow. 14. The method of claim 1 , further comprising calculating a past or a future nozzle replacement time for the nozzle based on the at least one condition. 15. The method of claim 14 , wherein the calculating the past or the future nozzle replacement time for the nozzle is based on a nozzle erosion model for relating a pressure across a filter upstream of the nozzle, a conductivity of the water flow to the nozzle and the past or the future nozzle replacement time. 16. The method of claim 15 , further comprising calibrating the nozzle erosion model based on a WCS parameter before the calculating the past or the future nozzle replacement time for the nozzle. 17. A system for operating a wet compression system (WCS) for a gas turbine (GT) system, the system comprising: a controller in communication with the WCS, the controller being operable to: calculate a water droplet size at a nozzle of a nozzle grid of the WCS based on at least one condition from a set of WCS fluid operating conditions; calculate at least one GT system performance parameter based on the water droplet size and at least one distinct condition from the set of WCS operating fluid conditions; determine a target water flow rate based on the at least one GT system performance parameter and another distinct condition from the set of WCS operating fluid conditions; and adjust a flow rate of a water flow to the nozzle based on the target water flow rate. 18. The system controller of claim 17 , further operable to a past or a future nozzle replacement time for the nozzle based on the at least one condition. 19. A program product stored on a non-transitory computer readable storage medium for operating a wet compression system (WCS) in a gas turbine (GT) system, the non-transitory computer readable storage medium comprising program code for causing a computer system to: calculate a water droplet size at a nozzle of a nozzle grid of the WCS based on at least one condition from a set of WCS operating fluid conditions; calculate at least one GT system performance parameter based on the water droplet size and at least one distinct condition from the set of WCS operating fluid conditions; determine a target water flow rate based on the at least one GT system performance parameter and another distinct WCS operating fluid condition from the set of WCS operating fluid conditions; and adjust a water flow rate to the nozzle based on the target water flow rate. 20. The non-transitory computer readable storage medium of claim 19 , further comprising program code for causing the computer system to calculate a past or a future nozzle replacement time for the nozzle based on the at least one condition.
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