Exhaust gas purification device and particulate filter

Patent metadata

Field	Value
Publication number	US-10156170-B2
Application number	US-201415100716-A
Country	US
Kind code	B2
Filing date	Dec 1, 2014
Priority date	Dec 2, 2013
Publication date	Dec 18, 2018
Grant date	Dec 18, 2018

Abstract

The exhaust gas purification device provided with a particulate filter disposed in an exhaust passage of an internal combustion engine and capturing particulate matter in exhaust gas discharged from the internal combustion engine. The particulate filter is provided with a wall-flow part having an inlet-side cell that is open only at an end on an exhaust gas inflow side, an outlet-side cell that is adjacent to this inlet-side cell and is open only at an end on an exhaust gas outflow side, and a porous wall that partitions the inlet-side cell from the outlet-side cell, and is also provided with a straight-flow part having a through cell that penetrates the filter in an axial direction thereof and is open at the end on the exhaust gas inflow side as well as the end on the exhaust gas outflow side.

First claim

The invention claimed is:

1. An exhaust gas purification device disposed in an exhaust passage of an internal combustion engine and provided with a particulate filter capturing particulate matter in an exhaust gas discharged from the internal combustion engine, the particulate filter comprising a filter substrate, wherein the filter substrate comprises:
a plurality of inlet-side cells being open at an end of the filter substrate on the exhaust gas inflow side and plugged at an end of the filter substrate on the exhaust gas outflow side;
a plurality of outlet-side cells being adjacent to the inlet-side cells and open at the end of the filter substrate on the exhaust gas outflow side and plugged at the end of the filter substrate on the exhaust gas inflow side;
a wall being a porous structure that permits the exhaust gas to pass through the wall and being formed between the inlet-side cell and the outlet-side cell; and
a plurality of through cells being open and not plugged at either end of the filter substrate,
wherein the plurality of inlet-side cells and the plurality of outlet-side cells are disposed in alternation in a grid, and each of the through cells is disposed between adjacent ones of the plurality of inlet-side cells and between adjacent ones of the plurality of outlet-side cells along a diagonal direction of the grid, and wherein in a cross section of the filter substrate orthogonal to an axial direction of the filter substrate, an outer peripheral region and a central region of the cross section are provided with respectively a plurality of the through cells, a cross-sectional area of each of the through cells present in the outer peripheral region of this cross section is larger than a cross-sectional area of each of the through cells present in the central region of the cross section.

2. The exhaust gas purification device according to claim 1 , configured such that an amount of exhaust gas passing through the through cells is 0.1% to 10% when 100% is a total amount of exhaust gas passing through the filter.

3. The exhaust gas purification device according to claim 1 , wherein
a through cell cross section orthogonal to the axial direction of the filter substrate has a quadrilateral shape, and
an inlet-side cell cross section orthogonal to the axial direction of the filter substrate and an outlet-side cell cross section orthogonal to the axial direction of the filter substrate have an octagonal shape.

4. The exhaust gas purification device according to claim 1 , wherein
a cross section of the filter substrate orthogonal to the axial direction is circular, and when the radius of this cross section is defined as R,
the central region is defined as a region from the center of the cross section to at least ½R of the radius R, and
the outer peripheral region is defined as a region from the outer edge of the cross section to at least ⅕R of the radius R.

5. The exhaust gas purification device according to claim 1 , configured such that when 100% is a total amount of exhaust gas passing through the central region, the amount of exhaust gas passing through the through cells of the central region is not more than 10%.

6. The exhaust gas purification device according to claim 1 , configured such that when 100% is a total amount of exhaust gas passing through the outer peripheral region, the amount of exhaust gas passing through the through cells of the outer peripheral region is 1% to 15%.

7. The exhaust gas purification device according to claim 1 , wherein
the cross-sectional areas of the respective through cells present in the outer peripheral region are equal to one another and are uniformly larger than the cross-sectional areas of the through cells present in the central region.

8. The exhaust gas purification device according to claim 1 , wherein in the filter substrate, through cells are formed which have cross-sectional areas gradually increasing from the center of the aforementioned cross section toward the outer edge.

9. The exhaust gas purification device according to claim 1 , wherein the internal combustion engine is a gasoline engine.

10. A particulate filter disposed in an exhaust passage of an internal combustion engine and capturing particulate matter in an exhaust gas discharged from the internal combustion engine, the particulate filter comprising a filter substrate, wherein the filter substrate comprises:
a plurality of inlet-side cells being open at an end of the filter substrate on the exhaust gas inflow side and plugged at an the end of the filter substrate on the exhaust gas outflow side;
a plurality of outlet-side cells being adjacent to the inlet-side cells and open at the end of the filter substrate on the exhaust gas outflow side and plugged at the end of the filter substrate on the exhaust gas inflow side;
a wall being a porous structure that permits the exhaust gas to pass through the wall and being formed between the inlet-side cell and the outlet-side cell; and
a plurality of through cells being open and not plugged at either end of the filter substrate wherein the plurality of inlet-side cells and the plurality of outlet-side cells are disposed in alternation in a grid, and each of the through cells is disposed between adjacent ones of the plurality of inlet-side cells and between adjacent ones of the plurality of outlet-side cells along a diagonal direction of the grid and wherein in a cross section of the filter substrate orthogonal to an axial direction of the filter substrate, an outer peripheral region and a central region of the cross section are provided with respectively a plurality of the through cells, a cross-sectional area of each of the through cells present in the outer peripheral region of this cross section is larger than a cross-sectional area of each of the through cells present in the central region of the cross section.

Assignees

• Cataler Corp

Inventors

• Onoe Ryota
• Sakagami Shingo
• Ito Tsuyoshi
• Ohashi Tatsuya

Classifications

• F01N2330/30

  Honeycomb supports characterised by their structural details · CPC title

• F01N3/035

  with catalytic reactors · CPC title

• F01N3/0222 Primary

  the structure being monolithic, e.g. honeycombs · CPC title

• B01D46/247

  of the cells · CPC title

• F01N2250/02

  filtering and catalytic conversion · CPC title