Sewing machine

Patent metadata

Field	Value
Publication number	US-10156033-B2
Application number	US-201615245186-A
Country	US
Kind code	B2
Filing date	Aug 24, 2016
Priority date	Sep 11, 2015
Publication date	Dec 18, 2018
Grant date	Dec 18, 2018

Abstract

The present invention provides a sewing machine that can actuary detect a physical amount of a movement of a fabric without depending on an estimated value. Thus, thread tension can be precisely adjusted. A sewing machine 1 includes a spherical body 22a exposed partly from a needle plate 2. The spherical body 22a is rotated following a feed of a fabric 100. The rotation of the spherical body 22a is detected by rotary encoders 22c, 22d. A physical amount of the movement of the fabric 100 is calculated based on a detection result of the rotary encoders 22c, 22d. The physical amount of the movement of the fabric 100 is, for example, a moving amount and a moving speed.

First claim

What is claimed is:

1. A sewing machine for forming stitches on a fabric by passing a needle through the fabric to interlace an upper thread and a lower thread with each other, comprising:
a needle plate on which the fabric is placed;
a spherical body that is exposed partly from the needle plate, the spherical body being rotated by a friction force applied between the fabric and the spherical body;
an encoder that detects a rotation of the spherical body;
a calculator that calculates a physical amount of a movement of the fabric based on a detection result of the encoder;
a first motor;
an upper shaft that is rotated by the first motor;
a lower shaft that is rotated in conjunction with the upper shaft;
a thread take-up lever that receives a driving force from the first motor via the upper shaft;
a needle bar that receives the driving force from the first motor via the upper shaft;
a rotary shuttle that receives the driving force from the first motor via the lower shaft;
a second motor that is different from the first motor;
a lower thread feeder that is driven by receiving a driving force from the second motor to supply the lower thread according to a timing and an amount of driving the second motor; and
a controller that drives the second motor based on the physical amount of the movement of the fabric to control a timing and an amount of supplying the lower thread of the lower thread feeder, wherein
the lower thread feeder and the thread take-up lever are separately controlled.

2. The sewing machine according to claim 1 , wherein
the calculator calculates a moving amount or a moving speed of the fabric, and
the controller controls the amount or the timing of supplying the lower thread supplied by the lower thread feeder based on the moving amount or the moving speed of the fabric.

3. The sewing machine according to claim 2 , wherein
the calculator calculates the moving speed of the fabric, and
the controller controls the timing of supplying the lower thread supplied by the lower thread feeder based on the moving speed of the fabric.

4. The sewing machine according to claim 1 , wherein
the spherical body is formed at a position of a hand of a user of pressing the fabric.

5. The sewing machine according to claim 1 , further comprising:
a feed dog that appears from the needle plate to feed the fabric in one direction; wherein
the spherical body is installed on a straight line, the straight line passing through a needle location point of the needle and extending in a feed direction of the fabric fed by the feed dog.

6. The sewing machine according to claim 1 , wherein
the encoder detects the rotation of the spherical body by two axes corresponding to two oblique directions along a surface of placing the fabric.

7. The sewing machine according to claim 1 , further comprising:
a controller that controls a lower thread feeder based on the physical amount.

Assignees

• Janome Sewing Machine Co Ltd

Inventors

• Nakajima Makoto

Classifications

• D05B27/10

  with rotary circular feed members · CPC title

• D05B19/00

  Program-controlled sewing machines (with devices for automatically controlling movement of work-carrier D05B21/00; devices for stopping drive when sewing tools have reached a predetermined position D05B69/22) · CPC title

• D05B63/00

  Devices associated with the loop-taker thread, e.g. for tensioning · CPC title

• D05B47/00

  Needle-thread tensioning devices; Applications of tensometers · CPC title

• D05B69/00

  Driving-gear; Control devices · CPC title