Laser welding method and laser welding device

Patent metadata

Field	Value
Publication number	US-10155285-B2
Application number	US-201415107347-A
Country	US
Kind code	B2
Filing date	Dec 25, 2014
Priority date	Jan 10, 2014
Publication date	Dec 18, 2018
Grant date	Dec 18, 2018

Abstract

A laser welding method of the present disclosure includes a first step, a second step, and a third step. In the first step, a first workpiece and a second workpiece are stacked on each other. Each of the first workpiece and the second workpiece has a surface coated with a first material and is made of a second material, which is different from the first material. In the second step, a first region in which the first workpiece and the second workpiece are stacked on each other is irradiated with a laser beam so that the laser beam penetrates both the first workpiece and the second workpiece. In the third step, a second region including the first region is irradiated with a laser beam in a spiral fashion.

First claim

The invention claimed is:

1. A laser welding method comprising:
a first step of stacking a first workpiece and a second workpiece each other, each of the first workpiece and the second workpiece having a surface coated with a first material, each of the first workpiece and the second workpiece being made of a second material, the second material differing from the first material;
a second step of irradiating a first region with a laser beam so that the laser beam penetrates both the first workpiece and the second workpiece, the first workpiece and the second workpiece being stacked on each other within the first region; and
a third step of irradiating a second region with a laser beam in a spiral fashion, the second region including the first region.

2. The laser welding method according to claim 1 , wherein
the second step and the third step are sequentially performed without stopping of an output of the laser beam.

3. The laser welding method according to claim 1 , wherein
an output of the laser beam is temporarily stopped between the second step and the third step.

4. The laser welding method according to claim 1 , further comprising a fourth step of irradiating a third region with a laser beam in a spiral fashion, the third region including the first region, the fourth step being performed between the second step and the third step.

5. The laser welding method according to claim 4 , wherein
the second step and the fourth step are sequentially performed without stopping of an output of the laser beam.

6. The laser welding method according to claim 4 , wherein
the fourth step and the third step are sequentially performed without stopping of an output of the laser beam.

7. The laser welding method according to claim 4 , wherein
an output of the laser beam is temporarily stopped between the second step and the fourth step.

8. The laser welding method according to claim 4 , wherein
an output of the laser beam is temporarily stopped between the fourth step and the third step.

9. The laser welding method according to claim 4 , wherein
an output of the laser beam in the fourth step is lower than an output of the laser beam in the second step and is lower than an output of the laser beam in the third step.

10. The laser welding method according to claim 1 , wherein
an output of the laser beam in the second step is higher than an output of the laser beam in the third step.

11. A laser welding device comprising:
a laser oscillator that outputs a laser beam;
a laser head through which a first workpiece and a second workpiece are irradiated with the laser beam, the first workpiece and the second workpiece being stacked on each other, each of the first workpiece and the second workpiece having a surface coated with a first material, each of the first workpiece and the second workpiece being made of a second material, the second material differing from the first material;
a robot equipped with the laser head; and
a control unit that controls an output of the laser oscillator, an operation of the laser head, and an operation of the robot,
wherein a first region in which the first workpiece and the second workpiece are stacked on each other is irradiated with a laser beam so that the laser beam penetrates both the first workpiece and the second workpiece, and
a second region including the first region is irradiated with a laser beam in a spiral fashion.

12. The laser welding device according to claim 11 , wherein
the control unit includes:
a welding condition setting section that sets a welding condition;
a laser output control section that controls an output of the laser beam from the laser oscillator, based on the welding condition set by the welding condition setting section; and
an operation control section that controls the operation of the laser head and the operation of the robot, based on the welding condition set by the welding condition setting section.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Fujiwara Junji
• Mukai Yasushi
• Kawamoto Atsuhiro
• Nakagawa Tatsuyuki
• Matsuoka Noriyuki

Classifications

• B23K2101/006

  Vehicles · CPC title

• B25J11/005

  Manipulators for mechanical processing tasks · CPC title

• B23K2101/34

  Coated articles {; Surface treated articles} · CPC title

• B23K2103/08

  Non-ferrous metals or alloys · CPC title

• B23K26/322 Primary

  involving coated metal parts (using absorbing layers on the workpiece B23K26/18) · CPC title