Metal-air battery

Patent metadata

Field	Value
Publication number	US-10153530-B2
Application number	US-201615204337-A
Country	US
Kind code	B2
Filing date	Jul 7, 2016
Priority date	Oct 13, 2015
Publication date	Dec 11, 2018
Grant date	Dec 11, 2018

Abstract

Metal-air batteries include first and second battery stack structures each comprising an anode, an anode electrolyte layer, a cathode, and a gas diffusion layer, and cathode current collectors disposed between the first and second battery stack structures and having a non-flat shape, where the cathodes of the first and second battery stack structures face each other, the cathode current collectors contact the gas diffusion layers of the first and second battery stack structures, at least one of the cathode current collectors includes protrusions, and an empty space between the cathode current collector and the first and second battery stack structures is an air supply unit to supply air to the gas diffusion layer.

First claim

What is claimed is:

1. A metal-air battery comprising:
first and second battery stack structures each comprising an anode, an anode electrolyte layer, a cathode, and a gas diffusion layer;
a cathode current collector disposed between the first and second battery stack structures and having a non-flat shape;
a first air supply unit disposed between the cathode current collector and the gas diffusion layer of the first battery stack structure to supply external air to the gas diffusion layer of the first battery stack structure; and
a second air supply unit disposed between the cathode current collector and the gas diffusion layer of the second battery stack structure to supply external air to the gas diffusion layer of the second battery stack structure,
wherein the cathodes of the first and second battery stack structures directly face the cathode current collector.

2. The metal-air battery of claim 1 , wherein the cathode current collector further comprises first protrusions contacting the gas diffusion layer of the first battery stack structure and protruding in a direction towards the gas diffusion layer of the first battery stack structure.

3. The metal-air battery of claim 2 , wherein the cathode current collector further comprises second protrusions contacting the gas diffusion layer of the second battery stack structure and protruding in a direction towards the gas diffusion layer of the second battery stack structure between the first protrusions.

4. The metal-air battery of claim 1 , wherein at least one hole is defined through the cathode current collector.

5. The metal-air battery of claim 1 , wherein a cross-section of the cathode current collector has one of a wave shape, a rectangular shape, and a trapezoidal shape.

6. The metal-air battery of claim 3 , wherein the first battery stack structure and the second battery stack structure each comprise a bent structure by stacking the anode, the anode electrolyte layer, the cathode, and the gas diffusion layer,
wherein the cathode is separated from a first surface of the gas diffusion layer and contacts a second surface and a third surface of the gas diffusion layer.

7. The metal-air battery of claim 6 , wherein the cathode contacts a fourth surface of the gas diffusion layer.

8. The metal-air battery of claim 6 , wherein the second and third surfaces of the gas diffusion layer have a relatively larger area than that of the first surface of the gas diffusion layer.

9. A metal-air battery comprising:
a cathode current collector having a non-flat shape; and
first and second battery stack structures respectively disposed on both opposite sides of the cathode current collector,
wherein the cathode current collector contacts gas diffusion layers of the first and second battery stack structures.

10. The metal-air battery of claim 9 , wherein a cathode of the first battery stack structure and a cathode of the second battery stack structure face each other.

11. The metal-air battery of claim 9 , wherein the cathode current collector further comprises:
first protrusions contacting the gas diffusion layer of the first battery stack structure and protruding in a direction towards the gas diffusion layer of the first battery stack structure; and
second protrusions contacting the gas diffusion layer of the second battery stack structure and protruding in a direction towards the gas diffusion layer of the second battery stack structure.

12. The metal-air battery of claim 9 , further comprising:
a first air supply unit disposed between the cathode current collector and the first battery stack structure; and
a second air supply unit disposed between the cathode current collector and the second battery stack structure.

13. The metal-air battery of claim 9 , wherein at least one hole is defined through the cathode current collector.

14. A metal-air battery apparatus comprising:
a plurality of consecutively stacked metal-air battery unit structures, wherein each of the plurality of consecutively stacked metal-air battery unit structures comprises first and second battery stack structures each comprising a cathode and a gas diffusion layer, a cathode current collector disposed between the first and second battery stack structures and having a non-flat shape, a first air supply unit disposed between the cathode current collector and the gas diffusion layer of the first battery stack structure to supply external air to the gas diffusion layer of the first battery stack structure, and a second air supply unit disposed between the cathode current collector and the gas diffusion layer of the second battery stack structure to supply external air to the gas diffusion layer of the second battery stack structure, and the cathodes of the first and second battery stack structures directly face the cathode current collector; and
anode current collectors disposed between each of the plurality of consecutively stacked metal-air battery unit structures.

15. The metal-air battery of claim 1 , further comprising:
a cathode tap protruding from the cathode current collector; and
an anode tap protruding from the anode current collector,
wherein the cathode tap and the anode taps are disposed on different regions from each other.

16. The metal-air battery of claim 6 , wherein the cathode is separated from a fourth surface of the gas diffusion layer.

Assignees

• Samsung Electronics Co Ltd

Inventors

• Choi Kyounghwan
• Park Jungock
• Kim Joonhee

Classifications

• H01M12/08 Primary

  composed of a half-cell of a fuel-cell type and a half-cell of the secondary-cell type · CPC title

• Y02E60/128

  Cross-Sectional Technologies · mapped topic

• H01M2004/8689

  Positive electrodes · CPC title

• H01M8/04201

  Reactant storage and supply, e.g. means for feeding, pipes · CPC title

• H01M4/8626

  characterised by the form · CPC title