Traction battery thermal management method and system

Patent metadata

Field	Value
Publication number	US-10153523-B2
Application number	US-201615139744-A
Country	US
Kind code	B2
Filing date	Apr 27, 2016
Priority date	Apr 27, 2016
Publication date	Dec 11, 2018
Grant date	Dec 11, 2018

Abstract

An exemplary method includes circulating a fluid along a fluid circuit that extends through a heat exchanger and a battery pack, and, during the circulating, heating the fluid with a flow of exhaust gas and using the fluid to heat the battery pack. An exemplary vehicle system includes a battery pack, a heat exchanger, a fluid circuit configured to circulate a fluid between the battery pack and the heat exchanger, and a valve moveable back and forth between a heating position and a cooling position. The valve in the heating position permits more flow along an exhaust circuit to heat the fluid in the fluid circuit than the valve in the cooling position.

First claim

We claim:

1. A method, comprising:
circulating a fluid along a fluid circuit that extends through a heat exchanger and a battery pack;
during the circulating, heating the fluid with a flow of exhaust gas and using the fluid to heat the battery pack; and
selectively cooling the battery pack using the fluid without heating the fluid using the flow, wherein the fluid circuit when the fluid is heating the battery pack is the same as when the fluid is cooling the battery pack.

2. The method of claim 1 , comprising communicating the flow of exhaust gas along an exhaust circuit when the flow of exhaust gas is heating the fluid.

3. The method of claim 2 , wherein the exhaust circuit extends from an exhaust gas heat recovery device to the fluid circuit.

4. The method of claim 3 , comprising actuating a valve to control the flow of exhaust gas from an exhaust conduit to the exhaust gas heat recovery device, the valve positioned at least partially within the exhaust conduit.

5. The method of claim 3 , comprising actuating a valve to control the flow of exhaust gas along the exhaust circuit, the valve positioned within the exhaust gas heat recovery device.

6. The method of claim 2 , wherein the exhaust circuit includes a portion coiled about a portion of the fluid circuit.

7. The method of claim 1 , comprising blocking the exhaust gas from heating the fluid during the cooling.

8. The method of claim 1 , comprising removing thermal energy from the fluid at the heat exchanger during the cooling.

9. The method of claim 1 , comprising heating the fluid with the exhaust gas using an air to liquid heat exchange device.

10. The method of claim 1 , comprising heating the fluid at a position downstream from the heat exchanger and upstream from the battery pack relative to a direction of fluid circulation along the fluid circuit.

11. The method of claim 1 , comprising powering a drive wheel of an electrified vehicle using power from the battery pack.

12. The method of claim 1 , wherein the fluid is a liquid.

13. A vehicle system, comprising:
a battery pack;
a heat exchanger;
a fluid circuit configured to circulate a fluid between the battery pack and the heat exchanger; and
a valve moveable back and forth between a heating position and a cooling position, the valve in the heating position permitting more flow along an exhaust circuit to heat the fluid in the fluid circuit than the valve in the cooling position,
wherein the fluid circuit is configured to circulate fluid between the battery pack and the heat exchanger when the valve is in the heating position and when the valve is in the cooling position,
wherein the valve is a first valve disposed within an exhaust conduit, and comprising a second valve disposed outside the exhaust conduit, the second valve configured to actuate back and forth between a first position and a second position, the second valve in the first position permitting more flow through the exhaust circuit to a location near the fluid circuit than the second position.

14. The system of claim 13 , wherein the first valve in the heating position permits an exhaust gas to flow from an exhaust gas heat recovery device to the location.

15. The system of claim 13 , wherein the location is upstream from the heat exchanger and downstream from the battery pack relative to a direction of fluid circulation along the fluid circuit.

16. The system of claim 13 , wherein the second valve is within an exhaust gas heat recovery device.

17. The system of claim 13 , wherein the battery pack is a traction battery pack that powers a drive wheel of an electrified vehicle.

Assignees

• Ford Global Tech Llc

Inventors

• Cyr Steven Michael
• Siciak Ray C
• Dobryden Allen Dennis
• Reibling Michael

Classifications

• H01M10/486

  for measuring temperature · CPC title

• B60L11/187

  Operations & Transport · mapped topic

• H01M2220/20

  Batteries in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M10/617 Primary

  for achieving uniformity or desired distribution of temperature · CPC title

• H01M10/63

  Control systems (charging or discharging in response to temperature H01M10/44 {, H01M10/443}; measurement of temperature H01M10/48 {, H01M10/486}) · CPC title