Rechargeable nanoelectrofuel electrodes and devices for high energy density flow batteries

Patent metadata

Field	Value
Publication number	US-10153511-B2
Application number	US-201414889939-A
Country	US
Kind code	B2
Filing date	May 9, 2014
Priority date	May 10, 2013
Publication date	Dec 11, 2018
Grant date	Dec 11, 2018

Abstract

Nanoelectrofuel compositions include a plurality of electroactive surface-treated or surface modified nanoparticles dispersed in an electrolyte or self suspended and exhibit fluid characteristics are provided. A Redox flow cell may employ the nanoelectrofuels compositions, wherein the redox flow cell includes a first inlet and a first outlet in fluid communication with a first half-cell body, a second inlet and a second outlet in fluid communication with a second half-cell body, a third cell body, and an ion-conductive membrane separating the first half-cell body from the second half-cell body and defining the second half-cell body.

First claim

What is claimed is:

1. A redox flow battery comprising:
a plurality of redox flow cells, each of which includes a first half-cell body having a first inlet and a second half cell body having a second inlet;
a membrane separating the first half-cell body and the second half-cell body;
a first nanoelectrofuel reservoir in fluid communication with the first inlet and a second nanoelectrofuel reservoir in fluid communication with the second inlet; and
at least one pump configured to pump a first nanoelectrofuel from the first nanoelectrofuel reservoir through the first half-cell body and to pump a second nanoelectrofuel from the second nanoelectrofuel reservoir through the second half-cell body,
wherein:
the first nanoelectrofuel is an anodic nanoelectrofuel that contains a stable suspension of electroactive anode nanoparticles, the first nanoelectrofuel being a liquid having a viscosity at room temperature of less than 10,000 cP;
the second nanoelectrofuel is a cathodic nanoelectrofuel that contains a stable suspension of electroactive cathode nanoparticles, the second nanoelectrofuel being a liquid having a viscosity at room temperature of less than 10,000 cP;
the electroactive anode nanoparticles and the electroactive cathode nanoparticles are surface modified for forming the stable suspension by anchoring of an organic ion to the electroactive anode nanoparticles and the electroactive cathode nanoparticles; and
the organic ion comprises a silane group, a mercapto group, or a phosphine group.

2. The redox flow battery of claim 1 , wherein the first half-cell body contains a first current collector comprising a first conductive shot, a first conductive fiber, or a first conductive mesh, and the second half-cell body contains a second current collector comprising a second conductive shot, a second conductive fiber, or a second conductive mesh.

3. The redox flow battery of claim 1 , wherein the first nanoelectrofuel and the second nanoelectrofuel are rechargeable.

4. The redox flow battery of claim 1 , wherein the first nanoelectrofuel and the second nanoelectrofuel each have a viscosity at room temperature of less than 100 cP.

5. The redox flow battery of claim 1 , wherein the first nanoelectrofuel contains up to 80% by volume of the electroactive anode nanoparticles and the second nanoelectrofuel contains up to 80% by volume of the electroactive cathode nanoparticles.

6. The redox flow battery of claim 1 , wherein the first and second nanoelectrofuels include an electrolyte, and the first nanoelectrofuel contains 10 to 60% by volume of the electroactive anode nanoparticles, and the second nanoelectrofuel contains 10 to 60% by volume of the electroactive cathode nanoparticles.

7. The redox flow battery of claim 5 , wherein the first nanoelectrofuel and/or the second nanoelectrofuel are solventless nanoelectrofuels containing self-suspended electroactive nanoparticles surface modified with an organic ion and mixed with an organic counter-ion, whereby the mixture exhibits fluid behavior.

8. The redox flow battery of claim 1 , wherein each redox flow cell has a volumetric energy density greater than about 100 Wh/l.

9. The redox flow battery of claim 1 , wherein the electroactive anode nanoparticles and the electroactive cathode nanoparticles have at least one dimension of about 1 nm to about 500 nm.

10. The redox flow battery of claim 1 , wherein the electroactive anode nanoparticles and the electroactive cathode nanoparticles comprise an intermetallic compound, a metal alloy, a carbonaceous material, a metal oxide or hydroxide, a mixed metal oxide or hydroxide, a partially fluorinated metal oxide, a partially fluorinated metal phosphate, or a metal phosphate.

11. The redox flow battery of claim 10 , wherein the electroactive anode nanoparticles and the electroactive cathode nanoparticles comprise an intercalating ion A; a transition metal M; or compounds of formula A y MO x , A y M 1 M 2 O x , A y MPO 4 , and/or A y M 1 M 2 PO 4 , where y is from 0 to 2 and x is from 2 to 4; A is Li, Na, K, Cs, Mg, or Al; and M, M 1 and M 2 are, independently, Ag, Si, Sn, Ti, Ni, Fe, Co, Mn, V, Mo, W, Zr, Zn, Cr, or Ce.

12. The redox flow battery of claim 1 , wherein the organic ion is an organic cation comprising mercapto-alkyl-ammonium, mercapto-imidazolium, mercaptophosphonium, or mercapto-pyrrolidonium salt.

13. The redox flow battery of claim 6 , wherein the electrolyte includes an aqueous solution comprising a salt selected from a chloride, a perchlorate, a phosphate, a sulphate, and a nitrate.

14. The redox flow battery of claim 6 , wherein the electrolyte comprises an ionic salt and a polar solvent.

15. The redox flow battery of claim 14 , wherein the ionic salt is Li[(C 2 O 4 ) 2 B], Li[BF 2 (C 2 O 4 )], Li[PF 2 (C 2 O 4 ) 2 ], LiClO 4 , LiBF 4 , LiAsF 6 , LiPF 6 , LiCF 3 SO 3 , Li(CF 3 SO 2 ) 2 N, Li(CF 3 SO 2 ) 3 C, LiN(SO 2 C 2 F 5 ) 2 , a lithium alkyl fluorophosphate, LiOH, KOH, NaOH, LiCl, NaCl, KCl, CaCl 2 , MgCl 2 ,NH 4 Cl, NaClO 4 , KClO 4 , NH 4 ClO 4 , Ca(ClO 4 ) 2 , Mg(ClO 4 ) 2 , Na 2 HPO 4 , NaH 2 PO 4 , KH 2 PO 4 , K 2 HPO 4 , Li 2 HPO 4 , Li 3 PO 4 , Li 2 SO 4 , Na 2 SO 4 , K 2 SO 4 , (NH 4 ) 2 SO 4 , LiNO 3 , NaNO 3 , KNO 3 , NH 4 NO 3 , or KNO 2 .

16. The redox flow battery of claim 14 , wherein the polar solvent comprises water, ionic liquids, ethylene carbonate, dimethyl carbonate, diethyl carbonate, ethylmethyl carbonate, dipropyl carbonate, propylene carbonate, methyl butyrate, γ-butyrolactone, N-methylpyrrolidinone, or vinylene carbonate.

17. A redox flow battery comprising:
a plurality of redox flow cells, each of which includes a first half-cell body having a first inlet and a second half cell body having a second inlet;
a membrane separating the first half-cell body and the second half-cell body;
a first nanoelectrofuel reservoir in fluid communication with the first inlet and a second nanoelectrofuel reservoir in fluid communication with the second inlet; and
at least one pump configured to pump a first nanoelectrofuel from the first nanoelectrofuel reservoir through the first half-cell body and to pump a second nanoelectrofuel from the second nanoelectrofuel reservoir through the second half-cell body,
wherein:
the first nanoelectrofuel is an anodic nanoelectrofuel that contains a stable suspension of electroactive anode nanoparticles, the first nanoelectrofuel being a liquid having a viscosity at room temperature of less than 10,000 cP;
the second nanoelectrofuel is a cathodic nanoelectrofuel that contains a stable suspension of electroactive cathode nanoparticles, the second nanoelectrofuel being a liquid having a viscosity at room temperature of less than 10,000 cP; and
the first nanoelectrofuel and/or the second nanoelectrofuel are solventless nanoelectrofuels containing self-suspended electroactive nanoparticles surface modified with an organic ion and mixed with an organic counter-ion, whereby the mixture exhibits fluid behavior.

18. The redox flow battery of claim 17 , wherein the organic ion is an organic cation comprising mercapto-alkyl-ammonium, mercapto-imidazolium, mercaptophosphonium, or mercapto-pyrrolidonium salt, or an organic anion comprising a carboxylate, a phosphate, a sulphate, a nitrate, or a sulfonate.

Assignees

• Timofeeva Elena V
• Katsoudas John P
• Singh Dileep
• Segre Carlo U
• Uchicago Argonne Llc
• Illinois Institute Of Tech

Inventors

• Timofeeva Elena V
• Katsoudas John P
• Singh Dileep
• Segre Carlo U

Classifications

• Y02E60/528

  Cross-Sectional Technologies · mapped topic

• H01M8/20

  Indirect fuel cells, e.g. fuel cells with redox couple being irreversible (H01M8/18 takes precedence) · CPC title

• H01M8/04186

  of liquid-charged or electrolyte-charged reactants · CPC title

• H01M8/188 Primary

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• H01M4/9091

  Unsupported catalytic particles; loose particulate catalytic materials, e.g. in fluidised state · CPC title