Electromagnetic switch with stable moveable contact

Patent metadata

Field	Value
Publication number	US-10153116-B2
Application number	US-201314647777-A
Country	US
Kind code	B2
Filing date	Dec 2, 2013
Priority date	Dec 10, 2012
Publication date	Dec 11, 2018
Grant date	Dec 11, 2018

Abstract

An electromagnetic switch includes: at least two stationary electric contacts; and a moveable contact, wherein the electromagnetic switch is configured for reciprocal motion of the moveable contact into and out of contact with the stationary electric contacts, wherein the moveable contact is configured so that at least three contact points occur in the reciprocal motion, and so that a triangle defined by the at least three contact points encloses a center of force of the movement.

First claim

What is claimed is:

1. An electromagnetic switch comprising:
first and second stationary electric contacts;
a first non-conducting mechanical contact;
a second non-conducting mechanical contact; and
a moveable contact, wherein the electromagnetic switch is configured for reciprocal motion of the moveable contact into and out of contact with the first and second stationary electric contacts, wherein the moveable contact is configured so that:
at least three contact points occur at an end of the reciprocal motion;
a triangle defined by the at least three contact points encloses a center of force of the the reciprocal motion;
wherein at the end of the reciprocal motion:
a first contact point occurs with the first stationary electric contact;
a second contact point occurs with the second stationary electric contact; and
a third contact point occurs with the first non-conducting mechanical contact; and

wherein at a beginning of the reciprocal motion:
a fourth contact point occurs with the second non-conducting mechanical contact.

2. The electromagnetic switch of claim 1 , wherein the first non-conducting mechanical contact is positioned so that the third contact point occurs at the end of the reciprocal motion, and does not occur during another portion of the reciprocal motion.

3. The electromagnetic switch of claim 2 , further comprising a heat sink in thermal contact with at least the first non-conducting mechanical contact.

4. The electromagnetic switch of claim 1 , wherein the moveable contact has a substantially triangular shape corresponding to the at least three contact points.

5. The electromagnetic switch of claim 1 , wherein the moveable contact is configured so that the first contact point and the second contact point include at least one contact point occurring with each of the first and second stationary electric contacts, respectively, at the end of the reciprocal motion.

6. The electromagnetic switch of claim 5 , wherein the first and second stationary electric contacts are positioned so that the at least three contact points occur at the end of the reciprocal motion, and do not occur during another portion of the reciprocal motion.

7. The electromagnetic switch of claim 1 , wherein the moveable contact is spring loaded.

8. The electromagnetic switch of claim 1 , wherein the first non-conducting mechanical contact is stationary.

Assignees

• Tesla Motors Inc
• Tesla Inc

Inventors

• Sprague Bennett
• Dimen Ian C
• Kohn Scott I
• Titus Andrew
• Reichbach Jeffrey G
• Goetchius Gregory Michael
• DUGHI Garland

Classifications

• H01H50/305

  damping vibration due to functional movement of armature (in air-gap H01H50/163) · CPC title

• H01H2235/01

  Spiral spring · CPC title

• H01H50/12

  Ventilating; Cooling; Heating (for operating electrothermal relays H01H61/013) · CPC title

• H01H1/06 Primary

  characterised by the shape or structure of the contact-making surface, e.g. grooved · CPC title

• H01H50/546

  for contactors having bridging contacts · CPC title