Modular lighting system

Patent metadata

Field	Value
Publication number	US-10151469-B2
Application number	US-201815868834-A
Country	US
Kind code	B2
Filing date	Jan 11, 2018
Priority date	Jul 29, 2011
Publication date	Dec 11, 2018
Grant date	Dec 11, 2018

Abstract

A modular lighting system may include a support structure, a plurality of heat sink modules physically supported by the support structure, and one or more light source modules coupled to the plurality of heat sink modules. The plurality of heat sink modules may be arranged in a modular manner such that the number of heat sink modules in the modular lighting system is variable, and each heat sink module may be an integral molded structure defining at least one opening or passageway.

First claim

What is claimed is:

1. A modular lighting system, comprising:
a support comprising an elongated groove structure and a seat structure;
a plurality of heat sink modules physically supported by the support, wherein the plurality of heat sink modules comprise an elongated hook structure and a hip structure, the elongated hook structure received by the elongated groove structure and the hip structure received by the seat structure when the plurality of heat sink modules are coupled to the support, and wherein the plurality of heat sink modules further comprise a first side with a recess and a second side with a protrusion, the recess and the protrusion for coupling to an adjacent heat sink module of the plurality of heat sink modules; and
one or more light source modules coupled to at least one of the plurality of heat sink modules.

2. The modular lighting system of claim 1 , wherein the support comprises an extruded housing configured to house one or more electronic components.

3. The modular lighting system of claim 1 , wherein the support comprises a molded housing configured to house one or more electronic components.

4. The modular lighting system of claim 1 , wherein each heat sink module comprises:
a molded heat sink body extending generally in a first plane; and
wherein the molded heat sink body defines at least one air flow passageway configured to allow ambient air flow through the heat sink body in a direction generally perpendicular to the first plane.

5. The modular lighting system of claim 1 , wherein:
each heat sink module defines at least one molded wiring channel; and
the modular lighting system further comprises wiring routed to at least one of the one or more light source modules via the at least one molded wiring channel.

6. The modular lighting system of claim 5 , wherein:
each heat sink module defines one or more elongated heat transfer protrusions extending in a first direction; and
a first molded wiring channel extends in a direction non-parallel to the first direction.

7. The modular lighting system of claim 1 , wherein a first of the one or more light source modules is mounted to at least two of the heat sink modules.

8. The modular lighting system of claim 1 , wherein the first side comprises a plurality of recesses and the second side comprises a plurality of protrusions configured for coupling to an adjacent heat sink module.

9. A modular lighting system, comprising:
a support comprising a seat structure;
a plurality of heat sink modules supported by the support, wherein the plurality of heat sink modules comprise a hip structure that is received by the seat structure when the one or more heat sink modules are coupled to the support, and wherein the plurality of heat sink modules further comprise a first side with at least one protrusion and a second side with at least one recess, the at least one protrusion and the at least one recess for coupling to an adjacent heat sink module of the plurality of heat sink modules; and
one or more light source modules coupled to at least one of the plurality of heat sink modules.

10. The modular lighting system of claim 9 , wherein:
the first side of a first heat sink module is configured for engagement with the second side of an adjacent second heat sink module such that for the first and adjacent second heat sink modules, the at least one protrusion on the first side of the first heat sink module is received in the at least one recess on the second side of the adjacent second heat sink module and such that the at least one light source module mounting point on the at least one protrusion on the first side of the first heat sink module projects into a footprint of the adjacent second heat sink module.

11. The modular lighting system of claim 10 , wherein a first light source module of the one or more light source modules is mounted to (a) the at least one mounting point on the at least one protrusion of the first heat sink module, and (b) at least one mounting point on the adjacent second heat sink module.

12. The modular lighting system of claim 10 , wherein:
one or more first heat sink modules of the plurality of heat sink modules are physically supported at a first side of the support;
one or more second heat sink modules of the plurality of heat sink modules are physically supported at a second side of the support opposite the first side, such that the support is arranged substantially between the first and second heat sink modules.

13. The modular lighting system of claim 12 , wherein one or more third heat sink modules of the plurality of heat sink modules are physically supported at a third side of the support.

14. The modular lighting system of claim 9 , comprising:
the plurality of heat sink modules further comprising;
a front end with at least one front air flow passage, and
a rear end of the heat sink module with at least one rear air flow passage and a mounting flange, the mounting flange configured to engage the seat structure of the support.

15. The modular lighting system of claim 9 , wherein the at least one front air flow passage and the at least one rear air flow passage are bisected by at least one heat sink fin.

16. The modular lighting system of claim 9 , wherein the plurality of heat sink modules comprise a plurality of heat sink fins extending from the front end to the rear end of each heat sink module.

17. The modular lighting system of claim 9 , wherein the support comprises an extruded housing configured to house one or more electronic components.

18. The modular lighting system of claim 9 , wherein the support comprises a molded housing configured to house one or more electronic components.

19. The modular lighting system of claim 9 , wherein each heat sink module comprises a wiring channel disposed on a base of the heat sink module, wherein the wiring channel is configured to route electrical wiring from an electronic component in the support to the one or more light source modules.

20. The modular lighting system of claim 19 , wherein the wiring channel is disposed on the base of the heat sink module such that it is enclosed by at least one light source module of the one or more light source modules.

Assignees

• Cooper Technologies Co

Inventors

• Ladewig Christopher
• Bryant Christopher Michael
• Winters Philip Dean

Classifications

• F21Y2101/00

  Point-like light sources · CPC title

• F21W2131/103

  of streets or roads · CPC title

• F21S8/086

  with lighting device attached sideways of the standard, e.g. for roads and highways · CPC title

• F21S2/00

  Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction · CPC title

• Y10T29/49002

  Electrical device making · CPC title