Solidified, thermally insulating composition

Patent metadata

Field	Value
Publication number	US-10151420-B2
Application number	US-201314913666-A
Country	US
Kind code	B2
Filing date	Sep 23, 2013
Priority date	Sep 23, 2013
Publication date	Dec 11, 2018
Grant date	Dec 11, 2018

Abstract

A thermally insulating composition comprises: (A) an aqueous liquid, wherein the aqueous liquid is the continuous phase of the composition; (B) a particulate, wherein the particulate is silica, and wherein the particulate is a dispersed phase of the composition; and (C) an activator, wherein the activator causes at least some of the particulate to aggregate and form a network of at least the particulate, wherein the formation of the network causes the insulating composition to become a gel, and wherein the gelled insulating composition inhibits or prevents heat loss from two areas having different temperatures. A method of thermally insulating a portion of an annulus comprises: introducing the insulating composition into a portion of an annulus, wherein the gelled insulating composition inhibits or prevents heat loss from the portion of the annulus to an area adjacent to the outside of a second object.

First claim

What is claimed is:

1. A method of thermally insulating a portion of an annulus comprising:
introducing an insulating composition into the portion of the annulus,
wherein the annulus is the annulus of a wellbore penetrating a permafrost region;
wherein the annulus is the space between the outside of a first object and the inside of a second object,
wherein the portion of the annulus has a temperature greater than the temperature of an area adjacent to the outside of the second object, and
wherein the insulating composition comprises:
(A) an aqueous liquid, wherein the aqueous liquid is the continuous phase of the composition;
(B) a particulate, wherein the particulate is silica, and wherein the particulate is a dispersed phase of the composition; and
(C) an activator, wherein the activator is phytic acid, wherein the activator causes at least some of the particulate to aggregate and form a network of at least the particulate, and wherein the formation of the network causes the insulating composition to become a gel,

wherein the insulating composition is in a pumpable state prior to and during introduction into the annulus, and
wherein the gelled insulating composition inhibits or prevents heat loss from the portion of the annulus to the area adjacent to the outside of the second object.

2. The method according to claim 1 , wherein the aqueous liquid is selected from the group consisting of freshwater, brackish water, saltwater, and any combination thereof.

3. The method according to claim 1 , wherein at least 90% of the particulate are nanoparticles.

4. The method according to claim 1 , wherein the particle size of the particulate is selected such that the insulating composition is a stable slurry at least prior to introduction into the annulus.

5. The method according to claim 1 , wherein the network further comprises at least some of the activator.

6. The method according to claim 1 , wherein the insulating composition has a pH of at least 9 prior to the addition of the activator to the insulating composition.

7. The method according to claim 6 , wherein the activator decreases the pH of the insulating composition to a pH in the range of about 1 to less than 9.

8. The method according to claim 7 , wherein the decrease in pH of the insulating composition causes the formation of the network and gelation of the insulating composition.

9. The method according to claim 1 , wherein the network is a coordination or chelate complex, and wherein the particulate is a chelating agent.

10. The method according to claim 1 , wherein the formation of the coordination or chelate complex causes the formation of the network and gelation of the insulating composition.

11. The method according to claim 1 , wherein the insulating composition comprises an ionic strength; wherein the activator reduces the ionic strength of the insulating composition to cause at least some of the particulate to aggregate and form the network.

12. The method according to claim 11 , wherein the activator reduces the total ionic strength of the insulating composition to less than about 10.

13. The method according to claim 1 , wherein the activator is in a concentration in the range of about 1% to about 15% volume by volume of the insulating composition or about 0. 25% to about 8% weight by volume of the insulating composition.

14. The method according to claim 1 , wherein the insulating composition becomes a solid, wherein the insulating composition becomes a solid after the composition becomes a gel.

15. A thermally insulating composition comprising:
(A) an aqueous liquid, wherein the aqueous liquid is the continuous phase of the composition;
(B) a particulate, wherein the particulate is silica, and wherein the particulate is a dispersed phase of the composition; and
(C) an activator, wherein the activator is phytic acid, wherein the activator causes at least some of the particulate to aggregate and form a network of at least the particulate, wherein the formation of the network causes the insulating composition to become a gel, and wherein the gelled insulating composition inhibits or prevents heat loss from two areas having different temperatures.

16. A system for thermally insulating an object comprising:
(A) the object; wherein the object is disposed in a wellbore penetrating a permafrost region; and
(B) a thermally insulating composition, wherein the thermally insulating composition is located adjacent to the object, and wherein the thermally insulating composition comprises:
(i) an aqueous liquid, wherein the aqueous liquid is the continuous phase of the composition;
(ii) a particulate, wherein the particulate is silica, and wherein the particulate is a dispersed phase of the composition; and
(iii) an activator, wherein the activator is phytic acid, wherein the activator causes at least some of the particulate to aggregate and form a network of at least the particulate, wherein the formation of the network causes the insulating composition to become a gel, and wherein the gelled insulating composition inhibits or prevents heat loss from a higher temperature area located adjacent to the object to a lower temperature area located adjacent to the object.

Assignees

• Halliburton Energy Services Inc

Inventors

• Kalgaonkar Rajendra A
• Wagle Vikrant B

Classifications

• C04B22/0026

  Salt water, e.g. seawater · CPC title

• E21B36/003

  Insulating arrangements · CPC title

• F16L59/028 Primary

  Compositions for or methods of fixing a thermally insulating material · CPC title

• C04B2111/28

  Fire resistance, i.e. materials resistant to accidental fires or high temperatures · CPC title

• C04B28/24 Primary

  containing alkyl, ammonium or metal silicates; containing silica sols {(reaction mixtures resulting in mineral polymers C04B28/006; polymeric reaction products of alkali metal silicates with isocyanates C08G18/3895)} · CPC title