Polycarbonate resin composition

Patent metadata

Field	Value
Publication number	US-10150854-B2
Application number	US-201515304718-A
Country	US
Kind code	B2
Filing date	Apr 20, 2015
Priority date	Apr 23, 2014
Publication date	Dec 11, 2018
Grant date	Dec 11, 2018

Abstract

A polycarbonate resin composition comprising a polycarbonate resin and 0.001 to 1 parts by weight of an N—R type (R represents an alkyl group) hindered amine-based optical stabilizer per 100 parts by weight of the polycarbonate resin, wherein the polycarbonate resin comprises 40 mol % or more of a recurring unit (A) represented by the following formula, a metal compound comprising a negative ion represented by the following formula (B) and a positive ion constituted by a metal is used as a polymerization catalyst in an amount of 1×10 −9 to 1×10 −5 molar equivalent relative to the total diol compounds used for polymerization, and the resin composition has excellent heat resistance, a low water absorption coefficient and high transparency, and suppresses deterioration during long-term use,
wherein R 1 is an alkylene group, a cycloalkylene group, or an arylalkylene group which has 1 to 22 carbon atoms and may be linear or branched.

First claim

The invention claimed is:

1. A polycarbonate resin composition comprising a polycarbonate resin and 0.001 to 1 parts by weight of an N—R type (R represents an alkyl group) hindered amine-based optical stabilizer having a 2,2,6,6-tetramethylpiperidine structure as the basic skeleton per 100 parts by weight of the polycarbonate resin, wherein the polycarbonate resin contains 40 mol % or more of a recurring unit (A) represented by the following formula and satisfies the following formulas (i) to (v):
(i) a metal compound comprising a negative ion represented by the following formula (B) and a positive ion constituted by a metal of the group 2 of the long form periodic table is used as a polymerization catalyst in an amount of 1×10 −9 to 1×10 −5 molar equivalent relative to the total diol compounds used for polymerization;
(ii) the specific viscosity measured with a methylene chloride solution at 20° C. is 0.23 to 0.60;
(iii) the glass transition temperature is 100° C. to 160° C.;
(iv) the saturated water absorption coefficient is 2.5% or less; and
(v) the relationship between the glass transition temperature (Tg° C.) and the saturated water absorption coefficient (Wa %) satisfies the following formula (I):
2.5≤ TW value= Tg× 0.04− Wa   (I)

wherein R 1 is an alkylene group, a cycloalkylene group, or an arylalkylene group which has 1 to 22 carbon atoms and may be linear or branched.

2. The polycarbonate resin composition according to claim 1 , wherein R 1 in the formula (B) is a linear alkylene group having 1 to 22 carbon atoms.

3. The polycarbonate resin composition according to claim 1 , wherein the hindered amine-based optical stabilizer is contained at 0.01 to 0.5 parts by weight per 100 parts by weight of the polycarbonate resin.

4. The polycarbonate resin composition according to claim 1 , further comprising a phosphorus-based antioxidant, wherein the amount of the phosphorus-based antioxidant is 0.001 to 1 parts by weight per 100 parts by weight of the polycarbonate resin.

5. The polycarbonate resin composition according to claim 1 , further comprising an ultraviolet absorbent, wherein the amount of the ultraviolet absorbent is 0.01 to 2 parts by weight per 100 parts by weight of the polycarbonate resin.

6. The polycarbonate resin composition according to claim 5 , wherein the ultraviolet absorbent is a benzotriazole-based ultraviolet absorbent.

7. The polycarbonate resin composition according to claim 1 , wherein the polycarbonate resin further comprises a unit (C-1) represented by the following formula (C-1), and the total amount of the unit (A) and the unit (C-1) is 80 mol % or more of the total amount of the recurring units:

wherein W represents an alkylene group having 2 to 30 carbon atoms or a cycloalkylene group having 6 to 30 carbon atoms.

8. The polycarbonate resin composition according to claim 7 , wherein the molar ratio (A/C-1) of the unit (A) to the unit (C-1) is 60/40 to 95/5.

9. The polycarbonate resin composition according to claim 1 , wherein the polycarbonate resin further comprises a carbonate unit (C-2) derived from at least one compound selected from the group consisting of aliphatic diol compounds and alicyclic diol compounds and has a blocking property, and the total amount of the unit (A) and the unit (C-2) is 80 mol % or more of the total amount of the recurring units.

10. The polycarbonate resin composition according to claim 9 , wherein the molar ratio (A/C-2) of the unit (A) to the unit (C-2) is 60/40 to 98/2.

11. The polycarbonate resin composition according to claim 1 , wherein the polycarbonate resin further comprises a unit (C-3) represented by the following formula, and the total amount of the unit (A) and the unit (C-3) is 80 mol % or more of the total amount of the recurring units:

wherein, X represents an alkylene group having 3 to 20 carbon atoms or a cycloalkylene group having 3 to 20 carbon atoms, R 2 represents an alkyl group having 1 to 20 carbon atoms or a cycloalkyl group having 3 to 20 carbon atoms, and m represents an integer of 1 to 10.

12. The polycarbonate resin composition according to claim 11 , wherein the molar ratio (A/C-3) of the unit (A) to the unit (C-3) is 50/50 to 95/5.

13. The polycarbonate resin composition according to claim 1 , wherein the polycarbonate resin further comprises a carbonate unit (C-4), represented by the following formula, derived from a polyester diol, and the total amount of the unit (A) and the unit (C-4) is 80 mol % or more of the total amount of the recurring units:

wherein R 3 represents a hydrocarbon group having 1 to 12 carbon atoms optionally containing an aromatic group, W represents a hydrocarbon group having 1 to 12 carbon atoms optionally containing an aromatic group, and n represents the average number of the recurring unit.

14. The polycarbonate resin composition according to claim 13 , wherein the polyester diol has a weight average molecular weight of 100 to 3,000.

15. The polycarbonate resin composition according to claim 13 , wherein the molar ratio (A/C-4) of the unit (A) to the unit (C-4) is 50/50 to 99/1.

16. A molded product comprising the polycarbonate resin composition according to claim 1 .

Assignees

• Teijin Ltd

Inventors

• Tani Takushi
• Okamoto Hiroshi
• Yamanaka Katsuhiro

Classifications

• C08K5/526

  with hydroxyaryl compounds · CPC title

• C08G63/64

  Polyesters containing both carboxylic ester groups and carbonate groups · CPC title

• C08K5/3435 Primary

  Piperidines · CPC title

• C08K5/3475

  condensed with carbocyclic rings · CPC title

• C08K5/005

  Stabilisers against oxidation, heat, light, ozone · CPC title