Rigid intervertebral scaffolding

Patent metadata

Field	Value
Publication number	US-10149773-B2
Application number	US-201615091535-A
Country	US
Kind code	B2
Filing date	Apr 5, 2016
Priority date	Dec 13, 2012
Publication date	Dec 11, 2018
Grant date	Dec 11, 2018

Abstract

An intervertebral scaffolding system is provided having a central beam having a proximal portion having an end, a grafting portion having a top and a bottom, a distal portion having a end, a central beam axis, a graft distribution channel having an entry port at the end of the proximal portion, a top exit port at the top of the grafting portion, and a bottom exit port at the bottom of the grafting portion. These systems can also include a laterovertically-expanding frame operable for a reversible collapse from an expanded state into a collapsed state. The expanded state, for example, can be configured to have an open graft distribution window that at least substantially closes upon the reversible collapse.

First claim

We claim:

1. An intervertebral scaffolding system, comprising;
a central beam having
a central beam axis;
a proximal portion and a distal portion;
a first top surface
a second top surface;
a first bottom surface; and,
a second bottom surface;

and,
a laterovertically-expanding frame configured for operably contacting the central beam to create an intervertebral scaffolding system in vivo, the frame having
a collapsed state and an expanded state, the expanded state operably contacting with the central beam in the intervertebral space;
a proximal portion having an end, a distal portion having an end, and a central frame axis of the expanded state;
a first top beam including a proximal portion having an end and a distal portion having an end, the first top beam configured for contacting the first top surface of the central beam in the expanded state, a central axis of the first top beam at least substantially on (i) a first top plane containing the central axis of the first top beam (ii) a first side plane containing the central axis of the first top beam and a central axis of a first bottom beam;
a second top beam including a proximal portion having an end and a distal portion having an end, the second top beam configured for contacting the second top surface of the central beam in the expanded state, a central axis of the second top beam at least substantially on (i) a second top plane containing the central axis of the second top beam (ii) a second side plane containing the central axis of the second top beam and a central axis of a second bottom beam;
the first bottom beam including a proximal portion having an end and a distal portion having an end, the first bottom beam configured for contacting the first bottom surface of the central beam in the expanded state, the central axis of the first bottom beam at least substantially on (i) a first bottom plane containing the central axis of the first bottom beam and (ii) the first side plane;
the second bottom beam including a proximal portion having an end and a distal portion having an end, the second bottom beam configured for contacting the second bottom surface of the central beam in the expanded state, the central axis of the second bottom beam at least substantially on (i) a second bottom plane containing the central axis of the second bottom beam and (ii) the second side plane;
a plurality of top connector elements configured to expandably connect the first top beam to the second top beam;
a plurality of bottom connector elements configured to expandably connect the first bottom beam to the second bottom beam;
a plurality of first side connector elements configured to expandably connect the first top beam to the first bottom beam;
a plurality of second side connector elements configured to expandably connect the second top beam to the second bottom beam;

wherein,
the framing is configured for engaging with the central beam in vivo to support the framing in the expanded state;
the distal end of the frame has a guide that restricts the movement of the first top beam relative to the first bottom beam, the second top beam relative to the second bottom beam, the first top beam relative to the second beam, and the first bottom beam relative to the second bottom beam; and,
the connector elements are configured to maintain structural stiffness in the expanding frame.

2. The scaffolding system of claim 1 , the central beam comprising an I-beam.

3. The scaffolding system of claim 1 , the central beam further comprising a grafting port.

4. The scaffolding system of claim 1 , wherein each of the plurality of connector elements are struts configured in an at least substantially parallel alignment in the collapsed state.

5. The scaffolding system of claim 1 , wherein each plurality connector elements are struts; wherein, the struts are configured monolithically integral to the top beam and the bottom beam.

6. A method of fusing an intervertebral space using the scaffolding system of claim 1 , the method comprising:
creating a point of entry into an intervertebral disc, the intervertebral disc having a nucleus pulposus surrounded by an annulus fibrosis;
removing the nucleus pulposus from within the intervertebral disc through the point of entry, leaving the intervertebral space for expansion of the scaffolding system of claim 1 within the annulus fibrosis, the intervertebral space having a top vertebral plate and a bottom vertebral plate;
inserting the expanding frame in the collapsed state through the point of entry into the intervertebral space;
inserting the central beam into the frame to form the scaffolding system;
and,
adding a grafting material to the intervertebral space.

7. The method of claim 6 , wherein the struts are adapted to stack in the collapsed state to minimize void space for a low profile entry of the frame into the intervertebral space.

8. The method of claim 6 , wherein the expanding includes
expanding the expanding frame laterally to a width that exceeds the width of the point of entry; and,
inserting the central beam to expand the expanding frame vertically to support the frame in the expanded state.

9. A kit, comprising:
the scaffolding system of claim 1 ;
a cannula for inserting the scaffolding system into the intervertebral space;
a guidewire adapted for guiding the central beam into the expanding frame; and,
an expansion handle for inserting the central beam into the expanding frame to form the scaffolding system.

10. The kit of claim 9 , the distal end of the frame having a slidably translational connection with the guide that restricts the top beam and the bottom beam to movement relative to the guide when converting the frame from the collapsed state to the expanded state in vivo.

11. The kit of claim 9 , wherein, the struts are configured monolithically integral to the first top beam and the first bottom beam, the second top beam and the second bottom beam, the first top beam and the second top beam, and the first bottom beam and the second bottom beam.

12. An intervertebral scaffolding system, comprising:
a single central beam having a proximal portion having an end, a distal portion having an end, and a central beam axis;
an expanding frame having a lumen, the lumen formed by a first top beam operably connected to a first bottom beam through a plurality of first side connector elements, a second top beam operably connected to a second bottom beam through a plurality of second side connector elements, the first top beam operably connected to the second top beam through a plurality of top connector elements, and the first bottom beam operably connected to the second bottom beam through a plurality of bottom connector elements, each beam having a proximal portion and a distal portion, and the connector elements flexing to form an expanded state and a collapsed state of the expanding frame;
wherein,
the expanding frame is adapted for receiving the single central beam to support the frame in the expanded state with the single central beam; and,
the connector elements are configured to maintain structural stiffness in the expanding frame.

13. The scaffolding system of claim 12 , wherein the connector elements are configured monolithically integral to the first top beam and the first bottom beam, the second top beam and the second bottom beam, the first top beam and the second top beam, and the first bottom beam and the second bottom beam.

14. The scaffolding system of claim 12 , wherein, the connector elements are struts configured monolithically integral to the first top beam and the first bottom beam, the second

Assignees

• Integrity Implants Inc

Inventors

• To John
• Flynn John J
• Birkmeyer Paul J

Classifications

• A61F2002/30594

  slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots · CPC title

• A61F2002/30593

  hollow · CPC title

• A61F2002/444

  for replacing the nucleus pulposus · CPC title

• A61F2/4684

  Trial or dummy prostheses · CPC title

• A61F2002/30779

  arcuate · CPC title