Varnish impregnation apparatus and varnish impregnation method

Patent metadata

Field	Value
Publication number	US-10148158-B2
Application number	US-201414895790-A
Country	US
Kind code	B2
Filing date	Jun 11, 2014
Priority date	Jul 12, 2013
Publication date	Dec 4, 2018
Grant date	Dec 4, 2018

Abstract

A varnish impregnation apparatus that includes a support that supports a stator, in which the stator coil is mounted to the stator core, with an axial direction of the stator directed in a horizontal direction while grasping a radially outer side of the stator, and that is rotationally driven by a rotary device to rotate the stator; a varnish dropping device that drops the varnish toward a coil end portion of the stator which is rotated while being supported by the support; and a heater disposed in a cavity portion provided at an axial center of the stator core of the stator supported by the support to heat the stator from a radially inner side of the stator.

First claim

The invention claimed is:

1. A varnish impregnation apparatus that impregnates a stator coil mounted to a stator core, in which a slot opens toward a radially inner side, with varnish, comprising:
a support that supports a stator, in which the stator coil is mounted to the stator core, with an axial direction of the stator directed in a horizontal direction while grasping a radially outer side of the stator, and that is rotationally driven by a rotary device to rotate the stator, wherein
the support has a grip that grasps the radially outer side of the stator and is disposed only inside of both end surfaces of the stator core in the axial direction, and on an outer peripheral side of the stator core, and

a varnish dropping device that drops the varnish toward a coil end portion of the stator which is rotated while being supported by the support; and
a heater disposed in a cavity portion provided at an axial center of the stator core of the stator supported by the support to heat the stator from a radially inner side of the stator.

2. The varnish impregnation apparatus according to claim 1 , wherein
the heater and the stator supported by the support are relatively movable such that the heater is disposed in one of a space inside the cavity portion and a space outside the cavity portion.

3. The varnish impregnation apparatus according to claim 2 , wherein
the heater is advanceable and retractable between the space inside the cavity portion and the space outside the cavity portion.

4. The varnish impregnation apparatus according to claim 2 , wherein
the stator supported by the support is advanceable and retractable between a heating position, at which the heater is disposed in the cavity portion, and a retracted position, at which the heater is not disposed in the cavity portion.

5. The varnish impregnation apparatus according to claim 1 , wherein
the varnish dropping device and the stator supported by the support are relatively movable such that the varnish dropping device is disposed at one of a dropping position in the vicinity of the coil end portion of the stator and a retracted position.

6. The varnish impregnation apparatus according to claim 5 , wherein
the varnish dropping device is advanceable and retractable between the dropping position in the vicinity of the coil end portion of the stator supported by the support and the retracted position.

7. The varnish impregnation apparatus according to claim 6 , wherein
the retracted position of the varnish dropping device is located below the stator supported by the support.

8. The varnish impregnation apparatus according to claim 1 , wherein
the support is at the same position when the varnish is dropped by the varnish dropping device and when the stator is heated by the heater.

9. The varnish impregnation apparatus according to claim 1 , wherein
the heater includes an induction coil that heats the stator through induction heating.

10. The varnish impregnation apparatus according to claim 1 , further comprising:
a second heater disposed in the vicinity of the coil end portion of the stator supported by the support to heat the coil end portion.

11. The varnish impregnation apparatus according to claim 10 , wherein
the second heater heats the coil end portion by blowing hot air toward an outer surface of the coil end portion.

12. The varnish impregnation apparatus according to claim 1 , wherein
the support supports the stator by clamping both ends of a fixation lug portion provided on the stator core to project toward a radially outer side.

Assignees

• Aisin Aw Co

Inventors

• Kimura Hideaki
• Niwa Tsuyoshi
• Sugimoto Takamitsu
• Kato Susumu
• Maeda Shigeru
• Yokoyama Takeshi

Classifications

• H02K15/12 Primary

  Impregnating, moulding insulation, heating or drying of windings, stators, rotors or machines · CPC title

• H02K15/125 Primary

  Heating or drying of machines in operational state, e.g. standstill heating · CPC title

• B05C13/02

  for particular articles · CPC title

• B05C9/14

  the auxiliary operation involving heating {or cooling} · CPC title