Positive electrode for lithium accumulator

Patent metadata

Field	Value
Publication number	US-10147934-B2
Application number	US-201314655198-A
Country	US
Kind code	B2
Filing date	Dec 13, 2013
Priority date	Dec 26, 2012
Publication date	Dec 4, 2018
Grant date	Dec 4, 2018

Abstract

A lithium accumulator including: a current collector; a stack of at least two layers arranged on at least one surface of the current collector, wherein a first layer is in contact with the surface of the current collector and includes a mixture of at least two compounds selected from a lithiated manganese phosphate, a lithiated transition metal oxide, and a lithiated spinel-type manganese oxide; and an outer layer including an active material having at least 90% of a lithiated iron phosphate.

First claim

The invention claimed is:

1. An electrode comprising:
a) a current collector;
b) a stack of at least two layers disposed on at least one face of the current collector, in which:
α) a first layer is in contact with the face of the current collector and comprises a mixture of at least two compounds chosen from:
a compound i) of formula Li x Mn 1-y-z M′ y M″ z PO 4 where M′ and M″ are selected from the group consisting of B, Mg, Al, Si, Ca, Ti, V, Cr, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb and Mo; M′ and M″ being different from each other; and 0.8≤x≤1.2, 0≤y≤0.6, 0≤z≤0.2; at least one of y or z being different from 0;
a compound ii) of formula Li x M 2-x-y-z-w M′ y M″ z M′″ w O 2 where M, M′, M″ and M′″ are selected from the group consisting of B, Mg, Al, Si, Ca, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb and Mo, provided that at least M or M′ or M″ or M′″ is selected from Mn, Co, Ni, or Fe; M, M′, M″ and M″ being different from each other; and 0.8≤x≤1.4; 0≤y≤0.5; 0≤z≤0.5; 0≤w≤0.2 and x+y+z+w<2;
a compound iii) of formula Li x Mn 2-y-z M′ y M″ z O 4 where M′ and M″ are selected from the group consisting of B, Mg, Al, Si, Ca, Ti, V, Cr, Fe, Co, Ni, Cu, Zn, Y, Zr and Mo; M′ and M″ being different from each other; and 1≤x≤1.4; 0≤y≤0.6; 0≤z≤0.2;

said mixture comprising compound i);
β) an outer layer comprising an active material comprising at least 90% of a compound of formula Li x Fe 1-y M y PO 4 in which M is selected from the group consisting of B, Mg, Al, Si, Ca, Ti, V, Cr, Mn, Co, Ni, Cu, Zn, Y, Zr, Nb and Mo; and 0.8≤x≤1.2; 0≤y≤0.6.

2. The electrode according to claim 1 , comprising between the first and the outer layer, at least one intermediate layer comprising at least one compound selected from the compounds i), ii) and iii).

3. The electrode according to claim 2 , wherein the intermediate layer comprises a mixture of at least two compounds selected from the compounds i), ii) and iii).

4. The electrode according to claim 1 , wherein the first layer comprises a mixture of compounds i) and iii).

5. The electrode according to claim 4 wherein M′ or M″ of compound i) is Fe.

6. The electrode according to claim 4 , wherein y and/or z are less than 0.40.

7. The electrode according to claim 5 , wherein y and/or z are less than 0.40.

8. The electrode according to claim 4 , wherein M′ or M″ of compound iii) is Al.

9. The electrode according to claim 8 , wherein y and/or z of compound iii) are less than 0.10.

10. The electrode according to claim 4 , wherein the weight percentage of compound i) is between 10% and 90% and the weight percentage of compound iii) is between 90% and 10% of the weight of the first layer.

11. The electrode according to claim 10 , wherein the weight percentage of compound i) is between 10% and 30%, and the weight percentage of compound iii) is between 90% and 70% of the weight of the first layer.

12. The electrode according to claim 1 , wherein the first layer further comprises a mixture of the compounds ii) and iii).

13. The electrode according to claim 1 , wherein the first layer comprises a mixture of compounds i) and ii).

14. The electrode according to claim 13 wherein the weight percentage of compound i) is between 10% and 90% and the weight percentage of compound ii) is between 90% and 10% of the weight of the first layer.

15. The electrode according to claim 1 , wherein the percentage by weight of the outer layer is less than 20% of the weight of the first layer, preferably less than 10%, more preferably less than 5%.

16. The electrode according to claim 1 , wherein each face of the current collector is covered with a stack of said at least two layers.

17. A lithium secondary cell comprising:
at least one positive electrode which is an electrode according to claim 1 ;
at least a negative electrode comprising a material capable of intercalating and de-intercalating lithium into/from its structure.

18. A method for manufacturing an electrode comprising:
a) providing a current collector;
b) depositing onto at least one face of the current collector at least two layers,
α) a first layer being in contact with the face of the current collector and comprising a mixture of at least two compounds chosen from:
a compound i) of formula Li x Mn 1-y-z M′ y M″ z PO 4 where M′ and M″ are selected from the group consisting of B, Mg, Al, Si, Ca, Ti, V, Cr, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb and Mo; M′ and M″ being different from each other; and 0.8≤x≤1.2, 0≤y≤0.6, 0≤z≤0.2; at least one of y or z being different from 0:

a compound ii) of formula Li x M 2-x-y-z-w M′ y M″ z M′″ w O 2 where M, M′, M″ and M′″ are selected from the group consisting of B, Mg, Al, Si, Ca, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb and Mo, provided that at least M or M′ or M″ or M′″ is selected from Mn, Co, Ni, or Fe; M, M′, M″ and M″ being different from each other; and 0.8≤x≤1.4; 0≤y≤0.5; 0≤z≤0.5; 0≤w≤0.2 and x+y+z+w<2;
a compound iii) of formula Li x Mn 2-y-z M′ y M″ z O 4 where M′ and M″ are selected from the group consisting of B, Mg, Al, Si, Ca, Ti, V, Cr, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb and Mo; M′ and M″ being different from each other; and 1≤x≤1.4; 0≤y≤0.6; 0≤z≤0.2;

said mixture comprising compound i);
β) an outer layer comprising an active material comprising at least 90% of a compound of formula Li x Fe 1-y M y PO 4 in which M is selected from the group consisting of B, Mg, Al, Si, Ca, Ti, V, Cr, Mn, Co, Ni, Cu, Zn, Y, Zr, Nb and Mo and 0.8≤x≤1.2; 0≤y≤0.6.

Assignees

• Accumulateurs Fixes

Inventors

• Dumont Erwan
• Borel Philippe
• Toret Yannick

Classifications

• H01M4/0435

  Rolling or calendering · CPC title

• H01M4/0404

  by coating on electrode collectors · CPC title

• H01M4/136

  Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/131 Primary

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title