Wire wound inductor and manufacturing method thereof
US-2016055961-A1 · Feb 25, 2016 · US
US10147535B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-10147535-B2 |
| Application number | US-201515112085-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jan 23, 2015 |
| Priority date | Jan 31, 2014 |
| Publication date | Dec 4, 2018 |
| Grant date | Dec 4, 2018 |
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A coil is formed by winding an electrically-conductive wire, and is buried in a molded body formed from a composite magnetic material containing a magnetic powder and a resin. Each of led-out ends of the coil has a cut surface formed by obliquely cutting an electrically-conductive wire with respect to a surface thereof. The cut surface of each led-out end of the coil is exposed on a surface of the molded body, and each led-out end is connected to an external terminal electrode formed in the surface of the molded body at the cut surface.
Opening claim text (preview).
The invention claimed is: 1. An electronic component comprising a coil formed by winding an electrically-conductive wire and a molded body formed from a composite magnetic material containing a magnetic powder and a resin, in which the coil is buried in the molded body, wherein the coil has led-out ends, each having a cut surface formed by obliquely cutting the electrically-conductive wire with respect to a surface thereof, and wherein the cut surface is exposed on a surface of the molded body, and each of the led-out ends is connected to an external terminal electrode formed in the surface of the molded body at the cut surface, wherein a led-out angle A of each of the led-out ends with respect to the surface of the molded body is from 150 degrees to 160 degrees, and wherein each of the led-out ends have a bent portion in the molded body. 2. The electronic component as defined in claim 1 , wherein the coil is formed by winding an electrically-conductive wire to allow its led-out ends to be positioned on an outer periphery of a wound portion, and leading out the led-out ends from the outer periphery of the wound portion in opposite directions with respect to each other. 3. The electronic component as defined in claim 1 , wherein the cut surface of each of the led-out ends of the coil is in contact with the external terminal electrode in its entirety. 4. The electronic component as defined in claim 2 , wherein the cut surface of each of the led-out ends of the coil is in contact with the external terminal electrode in its entirety. 5. An electronic component comprising: a coil formed by winding an electrically-conductive wire; and a molded body formed from a composite magnetic material containing a magnetic powder and a resin, in which the coil is buried in the molded body, wherein the coil has led-out ends, each having a cut surface formed by obliquely cutting the electrically-conductive wire with respect to a surface thereof, wherein each of the led-out ends of the coil is led out from an outer periphery of a wound portion of the coil in such a manner as to allow its led-out angle to be 150 degrees to 160 degrees with respect to a surface of the molded body, wherein the cut surface is exposed on a surface of the molded body, and each of the led-out ends is connected to an external terminal electrode formed in the surface of the molded body at the cut surface, and wherein each of the led-out ends have a bent portion in the molded body. 6. The electronic component as defined in claim 5 , wherein the coil is formed by winding an electrically-conductive wire to allow its led-out ends to be positioned on an outer periphery of a wound portion, and leading out the led-out ends from the outer periphery of the wound portion in opposite directions with respect to each other. 7. The electronic component as defined in claim 5 , wherein the cut surface of each of the led-out ends of the coil is in contact with the external terminal electrode in its entirety. 8. The electronic component as defined in claim 6 , wherein the cut surface of each of the led-out ends of the coil is in contact with the external terminal electrode in its entirety.
with magnetic core · CPC title
Terminals; Tapping arrangements {for signal inductances} · CPC title
Construction of conductive connections, of leads · CPC title
with encapsulating core, e.g. made of resin and magnetic powder · CPC title
made from particles (H01F27/26 takes precedence) · CPC title
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