Autonomous process interface systems based on data distribution service middleware

Patent metadata

Field	Value
Publication number	US-10146216-B2
Application number	US-201615075611-A
Country	US
Kind code	B2
Filing date	Mar 21, 2016
Priority date	Oct 8, 2015
Publication date	Dec 4, 2018
Grant date	Dec 4, 2018

Abstract

A collaborative automation platform and associated method include a fault-tolerant control server hosting one or more virtual controllers, and a fault-tolerant input/output server hosting a virtual input/output system. The collaborative automation platform also includes a master autonomous process interface system connected to the virtual input/output system, via a local area input/output network. The collaborative automation platform also includes a plurality of distributed autonomous process interface systems connected to the master autonomous process interface system, wherein each distributed autonomous process interface system is hardwired to a plurality of field instruments. The collaborative automation platform also includes real-time DDS middleware configured for execution with the fault-tolerant control server, the fault-tolerant input/output server, the master autonomous process interface system, and the plurality of distributed autonomous process interface systems.

First claim

The invention claimed is:

1. A collaborative automation platform, comprising:
a fault-tolerant control server hosting one or more virtual controllers;
a fault-tolerant input/output server hosting a virtual input/output system;
a master autonomous process interface system connected to the virtual input/output system, via a local area input/output network;
a plurality of distributed autonomous process interface (DAPI) systems connected to the master autonomous process interface system, each DAPI system hardwired to a plurality of field instruments; and
real-time data distribution service (DDS) middleware, configured for execution with the fault-tolerant control server, the fault-tolerant input/output server, the master autonomous process interface system, and the plurality of DAPI systems.

2. The collaborative automation platform of claim 1 , wherein each DAPI system is configured to retrieve measurement data from the plurality of field instruments and convert the measurement data to digital data.

3. The collaborative automation platform of claim 1 , wherein each DAPI system comprises a standalone DDS-enabled communication adapter and one or more Ethernet communication ports.

4. The collaborative automation platform of claim 1 , wherein the master autonomous process interface system is connected to the local area input/output network, via an Ethernet switch uplink.

5. The collaborative automation platform of claim 1 , wherein the real-time DDS middleware is configured to interconnect process control applications of the fault-tolerant control server with the master autonomous process interface system and the plurality of DAPI systems.

6. The collaborative automation platform of claim 5 , wherein the real-time DDS middleware is configured to provide publish-and-subscribe communication between the process control applications and the local area input/output network.

7. A method of retrieving and processing real-time data, the method comprising:
retrieving a plurality of electrical signals from one or more field instruments hardwired to an associated junction box of a plurality of junction boxes;
converting each electrical signal to digital data via an autonomous process interface system of each junction box;
processing the digital data for status changes, sequence of events, and publication of changed values, via a virtual input/output system associated with a master autonomous process interface system of a master junction box, the master junction box connected to each junction box;
publishing output signal changes received from one or more virtual controllers to the master autonomous process interface system, acquired by the virtual input/output system; and
interconnecting process control applications of each virtual controller with the autonomous process interface system of each junction box and the master autonomous process interface system, via real-time data distribution service (DDS) middleware.

8. The method of claim 7 , further comprising:
interconnecting each autonomous process interface system of the plurality of junction boxes with a local area input/output network, via the master autonomous process interface system, wherein the master junction box includes an Ethernet switch uplink connected to the local area input/output network.

9. The method of claim 8 , wherein each of the autonomous process interface systems for the plurality of junction boxes and the master autonomous process interface system include commercial off-the-shelf (COTS) input/output components.

10. The method of claim 7 , wherein the method is implemented, via the virtual input/output system, a virtual input/output server, a virtual controller server, the one or more virtual controllers, and a local area input/output network.

11. The method of claim 10 , wherein the real-time DDS middleware is configured for execution with the virtual input/output system, the virtual input/output server, the virtual controller server, the one or more virtual controllers, the local area input/output network, each of the autonomous process interface systems for the plurality of junction boxes, and the master autonomous process interface system.

Assignees

• Univ King Fahd Pet & Minerals

Inventors

• Sait Sadiq M
• Al-Hashim Ghalib A

Classifications

• G05B19/042

  using digital processors (G05B19/05 takes precedence) · CPC title

• H04L67/10

  in which an application is distributed across nodes in the network (software deployment G06F8/60; multiprogramming arrangements G06F9/46) · CPC title

• G05B2219/36366

  Data, read in, distribution · CPC title

• G05B2219/42155

  Model · CPC title

• G05B19/41855 Primary

  by local area network [LAN], network structure · CPC title