Heating apparatus

Patent metadata

Field	Value
Publication number	US-10145583-B2
Application number	US-201313856273-A
Country	US
Kind code	B2
Filing date	Apr 3, 2013
Priority date	Apr 4, 2012
Publication date	Dec 4, 2018
Grant date	Dec 4, 2018

Abstract

Heating apparatus includes an air inlet, a plurality of air outlets, an impeller, a motor for rotating the impeller to draw air through the air inlet, a user interface for allowing a user to select a rotational speed of the motor from a user selectable range of values, and a plurality of heater assemblies each comprising at least one positive temperature coefficient (PTC) heating element for heating air passing from the air inlet to a respective air outlet. The magnitude of a current drawn by the heater assemblies is detected, and the rotational speed of the motor is controlled independently from the rotational speed selected by the user depending on a characteristic of the current drawn by the heater assemblies.

First claim

The invention claimed is:

1. A heating apparatus comprising:
an air inlet;
at least one air outlet fluidly connected to the air inlet;
an impeller and a motor for rotating the impeller to draw air through the air inlet;
a user interface for allowing a user to select a rotational speed of the motor from a user selectable range of values;
at least one heater assembly comprising at least one positive temperature coefficient heating element;
a current detector for detecting the magnitude of a current drawn by the at least one heater assembly; and
a controller for controlling the rotational speed of the motor independently from the rotational speed selected by the user depending on a characteristic of the current drawn by the at least one heater assembly, wherein the controller:
has a first operational mode for controlling the rotational speed of the motor during a first operational period of the apparatus, and a second operational mode for controlling the rotational speed of the motor during a second operational period of the apparatus following the first operational period,
is configured to commence the first operational mode upon activation of the at least one heater assembly,
is configured to set the rotational speed of the motor to the user selected value upon termination of the first operational mode,
is configured to, during the first operational period, set the rotational speed of the motor at one of a non-user selectable range of values for the rotational speed of the motor depending on the detected magnitude of the current drawn by the at least one heater assembly, and
is configured to, during the first operational period, increase the rotational speed of the motor to another one of the non-user selectable range of values for the rotational speed of the motor when the detected magnitude of the current drawn by the at least one heater assembly increases.

2. The heating apparatus of claim 1 , wherein the controller is configured to, during the first operational period, control the rotational speed of the motor depending on the detected magnitude of the current drawn by the at least one heater assembly.

3. The heating apparatus of claim 1 , wherein the controller is configured to, during the first operational period, maintain the rotational speed of the motor at a maximum value within the non-user selectable range of values for the rotational speed of the motor if the detected magnitude of the current drawn by the at least one heater assembly is above a set value.

4. The heating apparatus of claim 1 , wherein the controller is configured to switch from the first operational mode to the second operational mode depending on the rate of change of the magnitude of the current drawn by the at least one heater assembly.

5. The heating apparatus of claim 1 , wherein the controller is configured to switch from the first operational mode to the second operational mode when the rate of change of the magnitude of the current drawn by the at least one heater assembly is below a set value.

6. The heating apparatus of claim 1 , wherein the controller is configured to switch from the first operational mode to the second operational mode depending on the magnitude of the current drawn by the at least one heater assembly.

7. The heating apparatus of claim 1 , wherein the controller is configured to switch from the first operational mode to the second operational mode when the magnitude of the current drawn by the at least one heater assembly is above an upper current limit.

8. The heating apparatus of claim 1 , wherein the controller is configured to change the rotational speed of the motor to the user selected value at the start of the second operational mode.

9. The heating apparatus of claim 1 , wherein the controller is configured to, during the second operational period, vary the rotational speed of the motor from the user selected value depending on the detected magnitude of the current drawn by the at least one heater assembly.

10. The heating apparatus of claim 9 , wherein the controller is configured to, during the second operational period, reduce the rotational speed of the motor from the user selected value to a lower rotational speed if the detected magnitude of the current drawn by the at least one heater assembly is above an upper current limit.

11. The heating apparatus of claim 10 , wherein the controller is configured to, following a reduction in the rotational speed of the motor, subsequently increase the rotational speed of the motor towards the user selected value if the detected magnitude of the current drawn by the at least one heater assembly is below a lower current limit.

12. The heating apparatus of claim 10 , wherein the controller is configured to, during the second operational period, terminate activation of both the at least one heater assembly and the motor if both the detected magnitude of the current drawn by the at least one heater assembly is above the upper current limit and the rotational speed of the motor is at a minimum value within the user selectable range of values.

13. The heating apparatus of claim 1 , comprising a voltage detector for detecting a magnitude of a voltage supplied to the apparatus, and wherein the controller is configured to switch from the second operational mode to a third operation mode if the detected magnitude of the voltage supplied to the apparatus is below a lower voltage limit and the detected magnitude of the current drawn by the at least one heater assembly is below a set value.

14. The heating apparatus of claim 13 , wherein the controller is configured to, in the third operational mode, set the rotational speed of the motor to one of a non-user selectable range of values for the rotational speed of the motor depending on the detected magnitude of the current drawn by the at least one heater assembly.

15. The heating apparatus of claim 13 , wherein the controller is configured to switch from the third operational mode to the first operational mode if the detected magnitude of the current drawn by the at least one heater assembly rises above the lower current limit.

16. The heating apparatus of claim 1 , wherein the number of user selectable values for the rotational speed of the motor is at least five, and preferably is at least eight.

Assignees

• Dyson Technology Ltd

Inventors

• Leow Yuen Kee
• Lee Jun Hong
• Tan Ying Fang
• Ajnyana I Made Artha Yoga
• Wallace John David

Classifications

• F24H9/20

  Arrangement or mounting of control or safety devices · CPC title

• F24H9/1872

  PTC resistor · CPC title

• F24H3/0411

  for domestic or space-heating systems · CPC title

• F24H3/04 Primary

  the air being in direct contact with the heating medium, e.g. electric heating element · CPC title

• F24F1/0018

  characterised by fans (with secondary air induced by injector action of the primary air F24F1/01) · CPC title