Supercharge air cooler

Patent metadata

Field	Value
Publication number	US-10145295-B2
Application number	US-201314414612-A
Country	US
Kind code	B2
Filing date	Jul 12, 2013
Priority date	Jul 13, 2012
Publication date	Dec 4, 2018
Grant date	Dec 4, 2018

Abstract

The invention relates to a plate heat exchanger forming between its plates a first flat flow tube in which a first fluid circulates between a first inlet orifice and a first outlet orifice, and a second flat flow tube in which a second fluid circulates between a second inlet orifice and a second outlet orifice. The two flat tubes form parallel arms which extend in a longitudinal direction (L) perpendicular to a transverse air flow traversing the heat exchanger, the first tube being upstream in the air flow and the second tube being downstream.

First claim

The invention claimed is:

1. A heat exchanger comprising: plates assembled in pairs including at least a first pair of plates and a second pair of plates, each plate shaped to have a planar peripheral rim, a first hollow zone and a second hollow zone, and a longitudinal boundary fully separating the first hollow zone from the second hollow zone, each pair forming between its plates a first flat flow tube between the first hollow zones, in which a first fluid circulates between a first inlet orifice and a first outlet orifice, and a second flat flow tube between the second hollow zones, in which a second fluid separate from the first fluid circulates between a second inlet orifice and a second outlet orifice, the first and second flat flow tubes being coplanar (P), the first flow tube forming a first pair of parallel arms and the second flow tube forming a second pair of parallel arms, the parallel arms of the first and second pairs extending in a longitudinal direction (L) of the plane (P), which direction is itself perpendicular to a transverse direction (T) of the plane (P) in which a transverse air flow traverses the heat exchanger in the transverse direction, passing between the pairs of plates, the first flat flow tube containing the first fluid being upstream in the air flow and the second flat flow tube containing the second fluid being downstream, the air flow being first in thermal exchange with the first flat flow tube, then in thermal exchange with the second flat flow tube,
wherein the first inlet orifice and the first outlet orifice are located in different arms of the first pair of parallel arms, wherein the second inlet orifice and the second outlet orifice are located in different arms of the second pair of arms, and wherein the parallel arm, in which the second inlet orifice is located, has a smaller width than a width of the parallel arm, in which the first outlet orifice is located,
wherein both the first pair and the second pair of parallel arms include flow disruptors, and wherein the flow disruptors are further apart from each other in the parallel arm containing the second inlet orifice than they are in the parallel arm containing the first outlet orifice,
wherein the parallel longitudinal arms of the first pair are connected to one another at their two ends and together form a flow path with a 00 shape and the parallel longitudinal arms of the second pair are connected to one another at their two ends and together form another flow path with a 00 shape, each of the inlet and outlet orifices being arranged centrally between the two ends of the longitudinal arms and are offset from each other in the transverse direction.

2. The heat exchanger according to claim 1 , in which at least one of the two flow tubes has two parallel longitudinal arms, each of the two parallel arms having two ends, the two parallel arms connected at their two ends and forming a flow path in a 0 shape, one of the arms of the 0 shape being an upstream arm upstream in the air flow, and the other arm of the 0 shape being a downstream arm downstream in the air flow.

3. The heat exchanger according to claim 1 , in which the inlet and outlet orifices are offset from each other in the longitudinal direction.

4. The heat exchanger according to claim 1 , in which the density of flow disruptors along the flat flow tubes increases regularly between the inlet orifice and the outlet orifice.

5. The heat exchanger according to claim 4 , in which the flow disruptors are grouped in sets of several disruptors aligned transversely to the direction of flow of at least one of the first fluid and the second fluid.

6. The heat exchanger according to claim 5 , in which the sets are further apart from each other in the proximity of the inlet orifice than they are in the proximity of the outlet orifice.

7. The heat exchanger according to claim 6 , in which the heat exchanger is a charge air cooler, the first flat flow tube being capable of being connected to a high-temperature cooling circuit comprising a high-temperature radiator in which a first cooling fluid circulates, and the second flat flow tubes being capable of being connected to a low-temperature cooling circuit comprising a low-temperature radiator and in which a second cooling fluid circulates.

8. The heat exchanger according to claim 1 , the exchanger being fixed to a base which is itself provided with fixing means allowing the base to be rigidly connected to an external environment.

9. A heat exchanger comprising:
plates assembled in pairs, each pair forming between its plates a first flat flow tube, in which a first fluid circulates between a first inlet orifice and a first outlet orifice, and a second flat flow tube, in which a second fluid separate from the first fluid circulates between a second inlet orifice and a second outlet orifice, the first and second flat flow tubes being coplanar in a plane (P) extending in a longitudinal direction and a transverse direction, the first flat flow tube forming a first pair of parallel arms and the second flat flow tube forming a second pair of parallel arms, both the first and second pairs of parallel arms extending in the longitudinal direction (L) of the plane (P), which direction is itself perpendicular to the transverse direction (T) of the plane (P) in which a transverse air flow traverses the heat exchanger between the pairs of plates, the second flow tube containing the second fluid being downstream of the first flow tube with respect to the air flow, the air flow being first in thermal exchange with the first flow tube, then in thermal exchange with the second flow tube,
each of the parallel longitudinal arms having two ends, wherein the two ends of each of the two parallel arms of the first pair are connected to the two ends of the other one of the two parallel arms to form a flow path in a 0 shape, one of the arms of the 0 shape being an upstream arm upstream in the air flow, and the other arm of the 0 shape being a downstream arm downstream in the air flow, wherein the two ends of each of the parallel arms of the second pair are connected to the two ends of the other one of the two parallel arms to form a flow path in a 0 shape, one of the arms of the 0 shape being an upstream arm upstream in the air flow, and the other arm of the 0 shape being a downstream arm downstream in the air flow,
wherein all of the inlet and outlet orifices are arranged in a central zone of the arms and are offset from each other in the transverse direction and in the longitudinal direction.

10. The heat exchanger according to claim 9 , the exchanger being provided for cooling the transverse air flow (T) while the first fluid and the second fluid heat up and in which, wherein in at least one flat flow tube of the first and second flat flow tubes, measured in the common plane (P) and in the transverse direction (T), the width (L 1 , L 3 ) of the longitudinal arm of the flat flow tube in which is located the outlet orifice for the fluid is wider than the width (L 2 , L 4 ) of the longitudinal arm of the flat flow tube in which is located the fluid inlet orifice.

11. A heat exchanger comprising: plates assembled in pairs including at least a first pair of plates and a second pair of plates, each plate shaped to have a planar peripheral rim, a first hollow zone and a second hollow zone, and a longitudinal boundary fully separating the first hollow zone from the second hollow zone, each pair forming between its plates a first flat flow tube between the first hollow zones, in which a first fluid circulates between a first inlet orifice and a first outlet orifice, and a second flat flow tube between the second hollow zones, in which a second fluid separate fr

Assignees

• Mahle Int Gmbh

Inventors

• Berger Thierry
• Ayad Fadil
• Prochette Bruno

Classifications

• F02M35/10268

  Heating, cooling or thermal insulating means (air coolers F02B29/04; thermal treatment of combustion-air, fuel or fuel-air mixture F02M31/00; details of the throttle valve housing F02D9/1035) · CPC title

• F02M35/112

  for engines with cylinders all in one line · CPC title

• F28D9/0093

  Multi-circuit heat-exchangers, e.g. integrating different heat exchange sections in the same unit or heat-exchangers for more than two fluids · CPC title

• F28F3/044

  the deformations being pontual, e.g. dimples · CPC title

• F02B29/0462 Primary

  Liquid cooled heat exchangers · CPC title