Fiber blank woven as a single piece by three-dimensional weaving to make a closed box-structure platform out of composite material for a turbine engine fan

Patent metadata

Field	Value
Publication number	US-10145039-B2
Application number	US-201314397052-A
Country	US
Kind code	B2
Filing date	Apr 17, 2013
Priority date	Apr 26, 2012
Publication date	Dec 4, 2018
Grant date	Dec 4, 2018

Abstract

A fiber blank woven as a single piece by three-dimensional weaving to make a closed box-structure platform out of composite material for a turbine engine fan. In each plane of the fiber blank, a set of warp yarns interlinks layers of weft yarns in first, second, and third portions of the fiber blank, while leaving a closed non-interlinked zone separating the first and second portions over a fraction of the dimension of the fiber blank in the warp direction between an upstream non-interlinking limit and a downstream non-interlinking limit, and while leaving at least one open non-interlinked zone separating the second and third portions over a fraction of the dimension of the fiber blank in the warp direction from a non-interlinking limit to a downstream edge of the fiber blank. A method of fabricating a preform for the closed box-structure platform can use such a fiber blank.

First claim

The invention claimed is:

1. A fiber blank woven as a single piece by three-dimensional weaving for making a platform of closed box structure out of composite material for a turbine engine fan, the fiber blank having opposite surfaces and comprising:
a first portion, a second portion, and a third portion, each comprising a plurality of layers of warp yarns and each forming a portion of the thickness of the fiber blank between its opposite surfaces, the warp yarns of the fiber structure being arranged in columns, each column having warp yarns in all three portions;
in each plane of the blank, a set of weft yarns interlinking the layers of warp yarns of the first portion, of the second portion, and of the third portion, while forming:
a closed non-interlinked zone separating the first portion from the second portion over a fraction of the dimension of the fiber blank in the weft direction between an upstream non-interlinking limit and a downstream non-interlinking limit; and
at least one open non-interlinked zone separating the second portion from the third portion over a fraction of the dimension of the fiber blank in the weft direction from a non-interlinking limit to an edge of the fiber blank;

one or more first weft yarns interlinking layers of warp yarns in the first portion of the fiber blank adjacent to the closed non-interlinked zone, and layers of warp yarns in the second portion of the fiber blank before and after the closed non-interlinked zone;
one or more second weft yarns interlinking layers of warp yarns in the second portion of the fiber blank adjacent to the open non-interlinked zone, and layers of warp yarns in the first portion of the fiber blank before and after the closed non-interlinked zone;
one or more third weft yarns interlinking layers of warp yarns in the second portion of the fiber blank adjacent to the open non-interlinked zone, and layers of warp yarns in the third portion of the fiber blank before the open non-interlinked zone; and
one or more fourth weft yarns interlinking layers of warp yarns in the third portion of the fiber blank adjacent to the open non-interlinked zone, and layers of warp yarns in the second portion of the fiber blank before the open non-interlinked zone,
wherein except in the closed non-interlinked zone and in the open non-interlinked zone, the layers of warp yarns are interlinked by weft yarns over a plurality of weft yarn layers.

2. A fiber blank according to claim 1 , further comprising a second open non-interlinked zone separating the second portion from the third portion over a fraction of the dimension of the fiber blank in the weft direction from an upstream edge of the fiber blank opposite from the downstream edge, up to a non-interlinking limit.

3. A fiber blank according to claim 1 , further comprising two closed non-interlinked zones separating the second portion from the third portion over a fraction of the dimension of the fiber blank in the weft direction between the upstream and downstream limits of the closed non-interlinked zone, the two closed non-interlinked zones being for forming a platform box structure with a honeycomb arrangement.

4. A fiber blank according to claim 1 , wherein the outer layers of warp yarns adjacent to the opposite surfaces of the fiber blank are woven with the same weft yarns extending continuously over the entire dimension of the fiber blank in the weft direction.

5. A fiber blank according to claim 1 , wherein a path of the one or more first weft yarns and a path of the one or more second weft yarns cross at both the upstream limit of the closed non-interlinked zone and the downstream limit of the closed non-interlinked zone.

6. A fiber blank according to claim 1 , wherein a path of the one or more third weft yarns and a path of the one or more fourth weft yarns cross at the non-interlinking limit of the open non-interlinked zone.

Assignees

• Safran Aircraft Engines

Inventors

• Marchal Yann
• Gimat Matthieu
• Coupe Dominique
• Dambrine Bruno

Classifications

• F05D2220/36

  specially adapted for the fan of turbofan engines · CPC title

• F01D5/282

  Selecting composite materials, e.g. blades with reinforcing filaments · CPC title

• F05D2300/6034

  Orientation of fibres, weaving, ply angle · CPC title

• F05D2300/6012

  Woven fabrics · CPC title

• F05D2240/80

  Platforms for stationary or moving blades · CPC title