Carbon material, material for a battery electrode, and battery

Patent metadata

Field	Value
Publication number	US-10144646-B2
Application number	US-201414908281-A
Country	US
Kind code	B2
Filing date	Jul 28, 2014
Priority date	Jul 29, 2013
Publication date	Dec 4, 2018
Grant date	Dec 4, 2018

Abstract

The present invention provides a carbon material and a material for a battery electrode which is suitable for use as an electrode material for an aqueous-electrolyte secondary battery, which material comprises optical structures having a specific shape, and in which material the ratio I G /I D (R value) between the peak intensity (I D ) of a peak in a range of 1300 to 1400 cm −1 and the peak intensity (I G ) of a peak in a range of 1580 to 1620 cm −1 measured by Raman spectroscopy spectra when particles of the carbon material are measured with Raman microspectrometer is 0.38 or more and 1.2 or less and the average interplanar spacing d 002 of plane ( 002 ) by the X-ray diffraction method is 0.335 nm or more and 0.338 nm or less; and a secondary battery excellent in charge/discharge cycle characteristics and large current load characteristics.

First claim

The invention claimed is:

1. A carbon material, the carbon material having a scale-like shape, wherein the ratio I G /I D (R value) between the peak intensity (I D ) of a peak in a range of 1300 to 1400 cm −1 and the peak intensity (I G ) of a peak in a range of 1580 to 1620 cm −1 measured by Raman spectroscopy spectra when particles of the carbon material are measured with Raman microspectrometer is 0.38 or more and 1.2 or less and the average interplanar spacing d 002 of plane ( 002 ) by the X-ray diffraction method is 0.335 nm or more and 0.338 nm or less; and by observing the optical structures in the cross-section of the formed body made of the carbon material in a rectangular field of 480 μm×640 μm under a polarizing microscope, when areas of the optical structures are accumulated from a smallest structure in an ascending order, SOP represents an area of an optical structure whose accumulated area corresponds to 60% of the total area of all the optical structures; when the structures are counted from a structure of a smallest aspect ratio in an ascending order, AROP represents the aspect ratio of the structure which ranks at the position of 60% in the total number of all the structures; and when D 50 represents a volume-based average particle diameter by laser diffraction method; SOP, AROP and D 50 satisfy the following relationship:
1.5≤AROP≤6 and

0.2× D 50≤(SOP×AROP) 1/2 <2× D 50,

wherein the carbon material is produced by a method comprising a process of subjecting particles obtained by pulverizing calcined coke to heat treatment at a temperature of 2,400° C. or more and 3,600° C. or less, mixing the resultant with particles obtained by pulverizing petroleum pitch or coal-tar pitch, and subjecting the mixture to heat treatment at a temperature of 800° C. or more and 1,400° C. or less.

2. The carbon material according to claim 1 , a main component of which is artificial graphite.

3. The carbon material according to claim 1 , wherein the carbon material has a volume-based average particle diameter by laser diffraction method (D 50 ) of 1 μm or more and 50 μm or less.

4. The carbon material according to claim 1 , BET specific surface area of which is 2 m 2 /g or more and 25 m 2 /g or less.

5. The carbon material according to claim 1 , comprising pulverization or crushing the mixture after the process of the heat treatment of 800° C. or more and 1,400° C. or less.

6. The carbon material according to claim 1 , wherein a volume-based average particle diameter by laser diffraction method of the particles obtained by pulverizing calcined coke (D 50 ) Dc is 1 μm or more and 50 μm or less, and a volume-based average particle diameter of the particles obtained by pulverizing petroleum pitch or coal-tar pitch (D 50 ) Dp is smaller than Dc and is 0.01 μm or more and 25 μm or less.

7. The carbon material according to claim 6 , wherein Dc/Dp is 1.5 or more and less than 200.

8. The carbon material according to claim 1 , wherein the mass of the particles obtained by pulverizing petroleum pitch or coal-tar pitch is 5 mass % or more and 35 mass % or less to the total mass of the particles obtained by pulverizing calcined coke and the particles obtained by pulverizing petroleum pitch or coal-tar pitch.

9. The carbon material according to claim 1 , wherein by observing the optical structures of the calcined coke in a rectangular field of 480 μm ×640 μm under a polarizing microscope, when areas of the optical structures are accumulated from a smallest structure in an ascending order, an area of an optical structure whose accumulated area corresponds to 60% of the total area of all the optical structures is 10 μm2 or more and 5,000 μm2 or less; and when the optical structures are counted from a structure of a smallest aspect ratio in an ascending order, the aspect ratio of the structure which ranks at the position of 60% in the total number of all the structures is 1.5 or more and 6 or less.

10. A material for a battery electrode, comprising the carbon material according to claim 1 .

11. A carbon material for a battery electrode, comprising 100 parts by mass of the carbon material according to claims 1 and 0.01 to 200 parts by mass of natural graphite or artificial graphite, wherein an average interplanar spacing (d 002 ) of the natural graphite or artificial graphite is 0.3380 nm or less.

12. A material for a battery electrode, comprising 100 parts by mass of the carbon material according to claim 1 and 0.01 to 120 parts by mass of natural graphite or artificial graphite, wherein an aspect ratio of the natural graphite or artificial graphite is 2 to 100, and an average interplanar spacing (d 002 ) of the natural graphite or artificial graphite is 0.3380 nm or less.

13. A paste for an electrode comprising the carbon material for a battery electrode according to claim 10 and a binder.

14. An electrode comprising a formed body of the paste for an electrode according to claim 13 .

15. A battery comprising the electrode according to claim 14 as a constituting element.

Assignees

• Showa Denko Kk

Inventors

• Sotowa Chiaki
• Terashima Takashi
• Wakizaka Yasuaki

Classifications

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title

• C01P2002/82

  by IR- or Raman-data · CPC title

• C01B32/21 Primary

  After-treatment · CPC title

• H01M4/587

  for inserting or intercalating light metals · CPC title

• C01P2002/78

  by stacking-plane distances or stacking sequences · CPC title