Automated treatment process and apparatus

Patent metadata

Field	Value
Publication number	US-10144179-B2
Application number	US-201615215850-A
Country	US
Kind code	B2
Filing date	Jul 21, 2016
Priority date	Jul 21, 2015
Publication date	Dec 4, 2018
Grant date	Dec 4, 2018

Abstract

An automated sealing process ( 100 ) for sealing a casing, the casing comprising a first casing portion ( 107 ) having a first sealing surface ( 115 ), and a second casing portion having a second sealing surface configured to engage the first sealing surface ( 115 ), the first casing portion ( 107 ) being assembled from at least two components such that the first sealing surface ( 115 ) comprises a joint ( 100 ) between the components, the process ( 100 ) comprising: applying a surface treatment to the joint ( 117 ) of the first sealing surface ( 115 ) using an automated treatment apparatus ( 101 ); and applying a sealant to at least one of the first sealing surface ( 115 ) and the second sealing surface prior to bringing the first and second sealing surfaces into engagement.

First claim

What is claimed:

1. An automated sealing process for sealing a casing, the casing comprising a first casing portion having a first sealing surface, and a second casing portion having a second sealing surface configured to engage the first sealing surface, the first casing portion being assembled from at least two components such that the first sealing surface comprises a joint between the components, the process comprising:
applying a surface treatment to the joint of the first sealing surface using an automated treatment apparatus; and
applying a sealant to at least one of the first sealing surface and the second sealing surface prior to bringing the first and second sealing surfaces into engagement.

2. An automated sealing process according to claim 1 , wherein the components of the first casing portion are fabricated from different materials.

3. An automated sealing process according to claim 1 , the process further comprising moving an applicator of the automated treatment apparatus between a first position where the applicator is remote from the first sealing surface and a second position where the applicator is engaged against the joint of the first sealing surface.

4. An automated sealing process according to claim 3 , the process further comprising drying the first sealing surface for a predetermined time following the application of the surface treatment.

5. An automated sealing process according to claim 4 , wherein the first sealing surface is dried using a forced drying process.

6. An automated sealing process according to claim 5 , the process further comprising priming the applicator periodically during the automated sealing process with a surface treatment fluid.

7. An automated sealing process according to claim 6 , the process further comprising pumping the surface treatment fluid from a fluid reservoir to the applicator during the automated sealing process.

8. An automated sealing process according to claim 7 , the process further comprising determining at least one of the configuration of the first casing portion and the location of the joint on the first sealing surface.

9. An automated sealing process according to claim 8 , the process further comprising adjusting the configuration of the automated treatment apparatus depending upon at least one of the determined configuration of the first casing portion and the determined location of the joint of the first sealing surface.

10. An automated sealing process according to claim 9 , the process further comprising selecting an applicator from a plurality of different applicators depending upon at least one of the determined configuration of the first casing portion and the determined location of the joint of the first sealing surface.

11. An automated sealing process according to claim 10 , the process further comprising recording the application of the surface treatment to the joint using a controller of the automated treatment apparatus.

12. An automated treatment apparatus for sealing a casing, the casing comprising a first casing portion having a first sealing surface, and a second casing portion having a second sealing surface configured to engage the first sealing surface, the first casing portion being assembled from at least two components such that the first sealing surface comprises a joint between the components, the automated surface treatment apparatus being configured to apply a surface treatment to the joint of the first sealing surface.

13. An automated treatment apparatus according to claim 12 , wherein the components of the first casing portion are fabricated from different materials.

14. An automated treatment apparatus according to claim 13 , the automated treatment apparatus comprising an applicator movable between a first position where the applicator is remote from the first sealing surface and a second position where the applicator is engaged against the joint of the first sealing surface.

15. An automated treatment apparatus according to claim 14 , wherein the applicator is shaped to engage the joint of the first sealing surface.

16. An automated treatment apparatus according to claim 15 , wherein the applicator is configured to transfer a surface treatment fluid to the joint of the first sealing surface upon being brought into contact with the first sealing surface.

17. An automated treatment apparatus according to claim 16 , wherein the applicator comprises a porous element in fluidic communication with a reservoir of surface treatment fluid.

18. An automated treatment apparatus according to claim 17 , the automated surface treatment apparatus comprising a priming system configured to transfer the surface treatment fluid to the applicator during the automated sealing process.

19. An automated treatment apparatus according to claim 18 , wherein the priming system comprises a pump configured to pump the surface treatment fluid from the reservoir.

20. An automated treatment apparatus according to claim 19 , the automated surface treatment apparatus comprising a plurality of applicators each configured to engage a different joint of the first sealing surface.

21. An automated treatment apparatus according to claim 20 , the automated surface treatment apparatus comprising a forced drying system configured to dry the first sealing surface.

22. An automated treatment apparatus according to claim 21 , the automated surface treatment apparatus comprising one or more sensors configured to determine at least one of the configuration of the first casing portion and the location of the joint on the first sealing surface.

23. An automated treatment apparatus according to claim 22 , the automated surface treatment apparatus comprising a controller configured to record the application of the surface treatment to the joint.

24. An engine casing comprising:
a first portion having a first sealing surface and assembled from at least two components, the first sealing surface comprising a joint between the components;
a second portion having a second sealing surface engaging the first sealing surface across the joint;
a polymer sealant between the first and second sealing surfaces; and
a conversion coating, applied to the joint, that improves the adhesion of the first sealing surface to the sealant.

Assignees

• Ford Global Tech Llc

Inventors

• Chang Tsunou
• Bishop Jonathan Richard

Classifications

• F02F11/002

  involving cylinder heads · CPC title

• B05C5/0212 Primary

  only at particular parts of the articles (at particular part of web, band, strip, belt or ribbon B05C5/025) · CPC title

• B05C5/0216

  by relative movement of article and outlet according to a predetermined path · CPC title

• F02F7/0095

  Constructing engine casings (welded casings F02F7/0034) · CPC title

• F01M11/0004

  Oilsumps · CPC title