Forward osmosis-based separation membrane based on multilayer thin film, using crosslinking between organic monomers, and preparation method therefor

Patent metadata

Field	Value
Publication number	US-10143974-B2
Application number	US-201415119305-A
Country	US
Kind code	B2
Filing date	Feb 19, 2014
Priority date	Feb 17, 2014
Publication date	Dec 4, 2018
Grant date	Dec 4, 2018

Abstract

The present invention relates to a forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, and a preparation method therefore, and in the preparation of the forward osmosis-based separation membrane including a support layer and a selective layer, a middle layer is provided between the support layer and the selective layer so as to prevent a phenomenon in which the selective layer is filled in a pore of the support layer, such that the thickness of a multilayer thin film constituting the selective layer is optimized, and excellent water permeability, salt removal rate and pollution resistance properties are exhibited through the support layer having a structure of uniform surface pores and minimized pore distortion.

First claim

What is claimed is:

1. A forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, which comprises:
a support comprising a hydrophilic polymer material;
a middle layer in the form of a polymer thin film layer which is provided on the support and blocks pores of the support;
a first organic monomer thin film layer which is self-assembled (mLbL) on the middle layer in a molecular scale and forms chemical bonding with the middle layer; and
a second organic monomer thin film layer which is self-assembled (mLbL) on the first organic monomer thin film layer in a molecular scale and forms crosslinkage with the first organic monomer thin film layer.

2. The forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 1 , wherein the support has a structure wherein the hydrophilic polymer material is provided in a nonwoven fabric or a woven fabric.

3. The forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 1 , wherein the middle layer is formed through interfacial polymerization between a multifunctional amine and a multifunctional chloride.

4. The forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 1 , wherein the middle layer is formed through interfacial polymerization between piperazinamine and trimesoyl chloride (TMC) or interfacial polymerization between piperazinamine and an aliphatic trifuctional chloride.

5. The forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 1 , wherein the middle layer is formed through self-assembly (LbL) between an anode polymer electrolyte and a cathode polymer electrolyte, the anode polymer electrolyte is one of polyetherimide, polyethylenimine and poly(allylamine hydrochloride) and the cathode polymer electrolyte is poly(acrylic acid).

6. The forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 1 , wherein a first organic monomer of the first organic monomer thin film layer is an aromatic diamine.

7. The forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 1 , wherein a first organic monomer of the first organic monomer thin film layer is one of m-, o- and p-phenylenediamine.

8. The forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 1 , wherein a second organic monomer of the second organic monomer thin film layer is a multifunctional chloride.

9. The forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 1 , wherein a second organic monomer of the second organic monomer thin film layer is trimesoyl chloride (TMC).

10. A method for preparing a forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, which comprises:
a step of forming a support by dipping a polymer solution in which a hydrophilic polymer solute is dissolved into a polymer nonsolvent, thereby performing phase transition of the hydrophilic polymer solute;
a step of forming a middle layer on the support;
a step of forming a first organic monomer thin film layer which is self-assembled on the middle layer in a molecular scale and forms chemical bonding with the middle layer by preparing a first organic monomer solution in which a first organic monomer is dissolved and dipping the support having the middle layer formed into the first organic monomer solution; and
a step of forming a second organic monomer thin film layer which is self-assembled on the first organic monomer thin film layer in a molecular scale and forms crosslinkage with the first organic monomer thin film layer by preparing a second organic monomer solution in which a second organic monomer is dissolved and dipping the support having the first organic monomer thin film layer formed into the second organic monomer solution.

11. The method for preparing a forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 10 , wherein the polymer solution in which the hydrophilic polymer solute is dissolved is a polymer solution in which the hydrophilic polymer solute is dissolved in a polymer solvent and the hydrophilic polymer solute is one of polyacrylonitrile (PAN), polyimide, polyetherimide and polyvinyl alcohol.

12. The method for preparing a forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 10 , wherein the polymer solvent is one of N-methylpyrrolidone (NMP), dimethylacetamide (DMAC) and dimethylformamide (DMF).

13. The method for preparing a forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 10 , wherein the hydrophilic polymer solute is mixed in the polymer solution at a concentration of 14-18 wt %.

14. The method for preparing a forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 10 , wherein the step of forming the support comprises:
a step of preparing a polymer solution in which a hydrophilic polymer solute is dissolved;
a step of casting the polymer solution; and
a step of forming the support by dipping the cast polymer solution into a polymer nonsolvent, thereby eluting a polymer solvent comprised in the cast polymer solution and performing phase transition of the hydrophilic polymer solute to a solid, and
the polymer solution is cast on one of a nonwoven fabric, a glass substrate or a woven fabric.

15. The method for preparing a forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 10 , wherein, before the formation of the middle layer, the support is put in an aqueous sodium hydroxide (NaOH) solution so as to induce hydrolysis.

16. The method for preparing a forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 10 , wherein, before the formation of the middle layer, UV and ozone are irradiated to the surface of the support or the surface of the support is treated with oxygen plasma.

17. The method for preparing a forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 10 , wherein the middle layer is formed through interfacial polymerization or self-assembly.

18. The method for preparing a forward osmosis-based separation membrane based on a multilayer thin film, using crosslinking between organic monomers, according to claim 10 , wherein the middle layer is formed through self-assembly (LbL) between an anode polymer electrolyte and a cathode polymer electrolyte and the anode polymer electrolyte and the cathode polymer electrolyte have a larger molecular size than pores of the support.

19. The method for preparing a forward osmosis-based separation membrane based on a multilayer thin film, using crossl

Assignees

• Korea Inst Sci & Tech

Inventors

• Lee Seockheon
• Kwon Soon Bum
• Lee Jung-Hyun
• Lee Jong Suk

Classifications

• B01D67/0013

  Casting processes · CPC title

• B01D69/02

  characterised by their properties · CPC title

• B01D69/105

  Support pretreatment · CPC title

• B01D69/10

  Supported membranes; Membrane supports · CPC title

• B01D2323/08

  Specific temperatures applied · CPC title