Stator arrangement

Patent metadata

Field	Value
Publication number	US-10141806-B2
Application number	US-201314409622-A
Country	US
Kind code	B2
Filing date	May 27, 2013
Priority date	Jun 21, 2012
Publication date	Nov 27, 2018
Grant date	Nov 27, 2018

Abstract

A stator arrangement for an electrical motor has several windings (28) which are arranged on a winding carrier (26) of plastic. A groove (32) extends in the peripheral direction and is open to the axial end-side and in which at least one electrical conductor (30) electrically connecting two of the windings (28) is arranged. The groove (32) is formed on at least one axial end-side (20) of the winding carrier (26). An electric motor including the stator arrangement as a pump assembly with such a stator arrangement are also provided.

First claim

The invention claimed is:

1. An electric motor comprising a stator arrangement, the stator arrangement comprising:
windings;
a winding carrier formed of plastic, the windings being arranged on the winding carrier, wherein at least one groove, which extends in the peripheral direction, is open to an axial end-side and is formed on at least one axial end-side of the winding carrier, the winding carrier extending in a circumferential direction with respect to a longitudinal axis of the stator arrangement; and
at least one electrical conductor electrically connecting two of the windings, the at least one electrical conductor being arranged in the at least one groove, the at least one electrical conductor being formed by a lacquered winding wire, the at least one groove being situated at a first axial end-side of the winding carrier, and an electrical connection plug for the electrical connection of the stator arrangement being situated at an opposite, second axial end-side of the winding carrier, the electrical connection plug extending in an axial direction with respect to the longitudinal axis of the stator arrangement, wherein at least a portion of the connection plug is located adjacent to a terminal box.

2. An electric motor according to claim 1 , wherein the stator arrangement is arranged in a metallic stator housing.

3. An electric motor according to claim 1 , wherein the first axial end-side of the winding carrier is located at a first distance from a pump housing, the plug being arranged at a second distance from the pump housing, the first distance being less than the second distance.

4. An electric motor according to claim 1 , wherein the at least one electrical connector is integrally connected to the two of the windings.

5. An electric motor according to claim 1 , further comprising:
a stator housing, the stator housing being connected to a pump assembly, the pump assembly comprising a pump housing and the terminal box, the pump housing comprising a pump housing interior space, the terminal box comprising a terminal box interior space, the terminal box being connected to the stator housing, wherein the plug extends in a direction of the terminal box and the electronic component, at least a portion of the electrical connection plug being located in the terminal box interior space, at least a portion of the first axial end-side of the winding carrier being located in the pump housing interior space.

6. An electric motor in accordance with claim 1 , wherein at least a portion of the winding carrier is located in an area of a stator housing, the stator housing being connected a pump housing.

7. A circulation pump assembly comprising:
a terminal box comprising a plug receiving portion;
an electrical motor, wherein the electrical motor comprises:
windings;
a winding carrier formed of plastic, the windings being arranged on the winding carrier, wherein at least one groove, which extends in the peripheral direction, is open to an axial end-side and is formed on at least one axial end-side of the winding carrier, the winding carrier extending in a circumferential direction with respect to a longitudinal axis of the stator arrangement; and
at least one electrical conductor electrically connecting two of the windings, the at least one electrical conductor being arranged in the at least one groove, the at least one electrical conductor being formed by a lacquered winding wire, the at least one groove being situated at a first axial end-side of the winding carrier, and an electrical connection plug for the electrical connection of the stator arrangement being situated at an opposite, second axial end-side of the winding carrier, the electrical connection plug extending in an axial direction with respect to the longitudinal axis of the stator arrangement, wherein the connection plug is inserted in the axial direction into the plug receiving portion of the terminal box.

8. A pump assembly according to claim 7 , wherein the electrical motor is designed as a wet-running motor and further comprises a metallic can, and the winding carrier in the region of the groove is surrounded by a collar of the metallic can.

9. A circulation pump assembly in accordance with claim 7 , further comprising:
a pump housing;
a stator housing connected to the pump housing and the terminal box, at least a portion of the first axial end-side of the winding carrier being arranged in an area of the pump housing, at least a portion of the winding carrier being arranged in the stator housing, at least a portion of the electrical connection plug being located adjacent to the terminal box.

10. An electric motor assembly, comprising:
a terminal box comprising electronics; and
an electrical motor, wherein the electrical motor comprises:
windings;
a winding carrier formed of plastic, the windings being arranged on the winding carrier, wherein at least one groove, which extends in the peripheral direction, is open to an axial end-side and is formed on at least one axial end-side of the winding carrier, the winding carrier extending in a circumferential direction with respect to a longitudinal axis of the stator arrangement;
at least one electrical conductor electrically connecting two of the windings, the at least one electrical conductor being arranged in the at least one groove, the at least one electrical conductor being formed by a lacquered winding wire, the at least one groove being situated at a first axial end-side of the winding carrier, and an electrical connection plug for the electrical connection of the stator arrangement being situated at an opposite, second axial end-side of the winding carrier, the electrical connection plug extending in an axial direction with respect to the longitudinal axis of the stator arrangement, the windings being electrically connected to the electronics via at least the electrical connection plug.

11. An electric motor assembly in accordance with claim 10 , wherein the terminal box comprises a plug receiving portion, wherein the connection plug is inserted in the axial direction into the plug receiving portion.

12. An electric motor assembly according to claim 10 , further comprising:
a stator housing, the stator housing being connected to a pump assembly, the terminal box comprising a terminal box interior space, the terminal box being connected to the stator housing, wherein the plug extends in a direction of the terminal box and the electronics, at least a portion of the electrical connection plug being located in the terminal box interior space.

13. An electric motor assembly in accordance with claim 10 , further comprising:
a pump housing;
a stator housing connected to the pump housing and the terminal box, at least a portion of the first axial end-side of the winding carrier being located in an area of the pump housing, at least a portion of the winding carrier being arranged in an area of the stator housing, at least a portion of the electrical connection plug being located adjacent to the terminal box.

14. An electric motor assembly in accordance with claim 10 , further comprising:
a pump housing;
a stator housing connected to the pump housing and the terminal box, at least a portion of the electrical connection plug being arranged between the stator housing and the electronics.

15. An electric motor assembly in accordance with claim 10 , wherein the electrical motor comprises a stator, the winding carrier being arranged in an area of the stator.

16. An electric motor assembly in accordance with claim 10 , wherein the at least one groove comprises sections of a differ

Assignees

• Grundfos Holding
• Grundfos Holding As

Inventors

• Stampe Lars Toft

Classifications

• F04D29/181

  Axial flow rotors (F04D29/185 take precedence) · CPC title

• H02K3/325

  for windings on salient poles, such as claw-shaped poles · CPC title

• H02K3/345

  between conductor and core, e.g. slot insulation · CPC title

• H02K3/38 Primary

  around winding heads, equalising connectors, or connections thereto · CPC title

• H02K3/30

  Windings characterised by the insulating material · CPC title