Distributed laser power architecture for laser diode arrays

Patent metadata

Field	Value
Publication number	US-10141706-B2
Application number	US-201715593251-A
Country	US
Kind code	B2
Filing date	May 11, 2017
Priority date	Aug 1, 2014
Publication date	Nov 27, 2018
Grant date	Nov 27, 2018

Abstract

Laser diode drivers include switching power supplies situated proximate one or more laser diode arrays so as to provide laser diode drive currents at frequencies of 200 kHz or more. The switching power supplies are generally buck/boost supplies that can provide well regulated outputs even when regulating remote power received from a power supply via a cables having inductances in the hundreds of nH. Multiple laser diode arrays can be driven with independently selectable powers. A drive current for a particular laser array can be controlled so as to reduce voltage drop at voltage control elements such as FETs, leading to increased efficiency, increased product life and decreased sense element failure.

First claim

We claim:

1. A laser diode driver, comprising:
a switching power supply;
a sense resistor coupled to the switching power supply and to a first output of the laser diode driver; and
a voltage controller coupled to a second output of the laser diode driver, wherein the first output and the second output of the laser diode driver are coupled to provide a laser diode array drive current such that the sense resistor is in series with the first output and the second output of the laser diode driver and a laser diode array that receives the laser diode array drive current.

2. The laser diode driver of claim 1 , wherein the first and second outputs of the laser diode driver correspond to a laser diode array cathode and a laser diode array anode, respectively.

3. The laser diode driver of claim 2 , wherein the switching power supply includes a setpoint input associated with a voltage range to be input to the switching power supply.

4. The laser diode driver of claim 1 , wherein the switching power supply includes a setpoint input associated with a voltage range to be input to the switching power supply.

5. The laser diode driver of claim 4 , further comprising a voltage control circuit situated to be in series with the laser diode array so as to establish a laser diode array cathode voltage based on a selected laser diode array drive current.

6. The laser diode driver of claim 1 , further comprising a voltage control circuit situated to be in series with the laser diode array driver so as to establish a laser diode array cathode voltage based on a selected laser diode array drive current.

7. The laser diode driver of claim 1 , wherein the switching power supply is coupled to a laser diode drive control that establishes at least one of a laser diode pulse rate, pulse duration, and pulse power.

8. The laser diode driver of claim 7 , wherein the laser diode drive control establishes a laser diode pulse rate, wherein the pulse rate is at least 100 kHz.

9. The laser diode driver of claim 1 , further comprising a slew rate control coupled to at least one of the first output and the second output of the laser diode driver so as to limit a laser diode array drive current slew rate.

10. The laser diode driver of claim 9 , wherein the slew rate control includes at least one capacitor that establishes a maximum laser diode array drive current slew rate.

11. A laser diode system, comprising:
a first laser diode driver as recited in claim 1 and a second laser diode driver as recited in claim 1 ; and
a power input that is situated to receive electrical power from a remote power supply and couple electrical power to the switch mode power supply of the first laser diode driver and the switch mode power supply of the second laser diode driver.

12. The laser diode system of claim 11 , further comprising:
a communication bus that couples the first laser diode driver and the second laser diode driver; and
a controller coupled to the communication bus so as to communicate one of a power level and a pulse repetition rate to at least one of the first laser diode driver and the second laser diode driver.

13. The laser diode system of claim 11 , further comprising:
a communication bus that couples the first laser diode driver and the second laser diode driver; and
a controller coupled to the communication bus so as to communicate a power level and a pulse repetition rate to the first laser diode driver and the second laser diode driver.

14. The system of claim 11 , further comprising:
a communication bus that couples the first laser diode driver and the second laser diode driver; and
a controller coupled to the communication bus so as to communicate a power level and a pulse repetition rate to the first laser diode driver and the second laser diode driver and a first laser diode array drive current and a second laser diode array drive current to the first laser diode driver and the second laser diode driver, respectively.

15. The system of claim 11 , wherein the first laser diode array drive current and the second laser diode array drive current are different.

16. The system of claim 15 , wherein the switch mode power supplies are buck/boost switch mode power supplies.

17. The system of claim 11 , wherein the switch mode power supplies are buck/boost switch mode power supplies.

18. The system of claim 17 , wherein each of the first laser diode driver and the second laser diode driver includes a set point adjustment that defines an input voltage range associated with a voltage range of the remote power supply.

19. The system of claim 11 , wherein each of the first laser diode driver and the second laser diode driver includes a set point adjustment that defines an input voltage range associated with a voltage range of the remote power supply.

20. The system of claim 11 , wherein the first laser diode array drive current and the second laser diode array drive current are the same.

Assignees

• Nlight Inc

Inventors

• Burkholder Gary L

Classifications

• B01J19/121

  Coherent waves, e.g. laser beams (lasers per se H01S3/00) · CPC title

• H01S3/067 Primary

  Fibre lasers · CPC title

• H01S5/02248

  Electricity · mapped topic

• H01S5/4025

  Array arrangements, e.g. constituted by discrete laser diodes or laser bar (H01S5/42 takes precedence) · CPC title

• H01S5/06808 Primary

  by monitoring the electrical laser parameters, e.g. voltage or current · CPC title