Metal oxide-carbon nanomaterial composite, method of preparing the same, catalyst, method of preparing the same, and catalyst layer for fuel cell electrodes

Patent metadata

Field	Value
Publication number	US-10141579-B2
Application number	US-201615256172-A
Country	US
Kind code	B2
Filing date	Sep 2, 2016
Priority date	Sep 3, 2015
Publication date	Nov 27, 2018
Grant date	Nov 27, 2018

Abstract

Provided are a metal oxide-carbon nanomaterial composite, a method of preparing the metal oxide-carbon nanomaterial composite, a catalyst, a method of preparing the catalyst, and a catalyst layer that includes the catalyst and that is used for fuel cell electrodes. The metal oxide-carbon nanomaterial composite includes a metal oxide particle having a specific surface area of 5 square meters per gram (m2/g) or less, and a carbon nanomaterial formed on a surface of the metal oxide particle. The catalyst includes a metal oxide-carbon nanomaterial composite in which a carbon nanomaterial is formed on a metal oxide particle, and an active metal particle formed on a surface of the carbon nanomaterial.

First claim

What is claimed is:

1. A metal oxide-carbon nanomaterial composite comprising
a metal oxide particle having a specific surface area of 5 square meters per gram (m 2 /g) or less; and
a carbon nanomaterial formed on a surface of the metal oxide particle.

2. The metal oxide-carbon nanomaterial composite of claim 1 , wherein
the metal oxide particle comprises at least one selected from the group consisting of silica, alumina, magnesia, titania, barium titania, zirconia, ceria, germania, manganese oxide and zeolite;
the metal oxide particle has a diameter of 0.3 micrometers (μm) to 10μm;
the carbon nanomaterial comprises at least one selected from the group consisting of a single-walled carbon nanotube (SWCNT), a double-walled carbon nanotube (DWCNT), a multi-walled carbon nanotube (MWCNT) and a carbon nanorod; and
the carbon nanomaterial is present in an amount of 5% by weight (wt %) to 80 wt % in the metal oxide-carbon nanomaterial composite.

3. The metal oxide-carbon nanomaterial composite of claim 1 , wherein
a length of the carbon nanomaterial is 0.05 to 3 times a diameter of the metal oxide particle; and
the carbon nanomaterial has a diameter of 5 nanometers (nm) to 100 nm.

4. The metal oxide-carbon nanomaterial composite of claim 1 , wherein a weight ratio of the metal oxide particle to the carbon nanomaterial ranges from 95 : 5 to 20 : 80.

5. The metal oxide-carbon nanomaterial composite of claim 1 , wherein
the metal oxide-carbon nanomaterial composite has a specific surface area of 20 m 2 /g to 100 m 2 /g, and
the metal oxide-carbon nanomaterial composite has a shape of a sea urchin or a cocoon.

6. The metal oxide-carbon nanomaterial composite of claim 1 further comprising an active metal formed on the metal oxide particle,
wherein the active metal is a transition metal or a lanthanum-based element.

7. A catalyst comprising:
a metal oxide-carbon nanomaterial composite in which a carbon nanomaterial is formed on a metal oxide particle, wherein the metal oxide particle has a specific surface area of 5 square meters per gram (m2/g) or less; and
an active metal particle formed on a surface of the carbon nanomaterial.

8. The catalyst of claim 7 , wherein
the metal oxide particle comprises at least one selected from the group consisting of silica, alumina, magnesia, titania, barium titania, zirconia, ceria, germania, manganese oxide and zeolite;
the metal oxide particle has a diameter of 0.3 micrometers (μm) to 10 μm;
the metal oxide particle is present in an amount of 20% by weight (wt %) to 98 wt % in the catalyst; and

the metal oxide particle has a specific surface area of 5 square meters per gram (m 2 /g) or less.

9. The catalyst of claim 7 , wherein
the carbon nanomaterial comprises at least one selected from the group consisting of a single-walled carbon nanotube (SWCNT), a double-walled carbon nanotube (DWCNT), a multi-walled carbon nanotube (MWCNT) and a carbon nanorod;
the carbon nanomaterial is present in an amount of 5 wt % to 80 wt % in the catalyst; and
the carbon nanomaterial has a diameter of 5 nanometers (nm) to 100 nm.

10. The catalyst of claim 7 , wherein
the metal oxide-carbon nanomaterial composite has a specific surface area of 20 m 2 /g to 100 m 2 /g; and
the metal oxide-carbon nanomaterial composite has a shape of a sea urchin or a cocoon.

11. The catalyst of claim 7 , wherein
the active metal particle comprises at least one selected from the group consisting of platinum (Pt), gold (Au), ruthenium (Ru), palladium (Pd), rhodium (Rh), iridium (Ir), osmium (Os), niobium (Nb), titanium (Ti), vanadium (V), chromium (Cr), manganese (Mn), iron (Fe), cobalt (Co), nickel (Ni), copper (Cu), zinc (Zn), aluminum (Al), molybdenum (Mo), selenium (Se), tin (Sn), tungsten (W), tantalum (Ta) and lead (Pb);
the active metal particle has a diameter of 2 nm to 10 nm; and
the active metal particle is present in an amount of 10 wt % to 80 wt % in the catalyst.

12. A method of preparing a catalyst, the method comprising
forming a metal oxide-carbon nanomaterial composite by forming a carbon nanomaterial on a metal oxide particle having a specific surface area of 5 square meters per gram (m 2 /g) or less; and
forming an active metal particle on a surface of the carbon nanomaterial by adding the metal oxide-carbon nanomaterial composite in a solution comprising an active metal precursor,
wherein the carbon nanomaterial is formed on the metal oxide particle by growing or attaching the carbon nanomaterial onto the metal oxide particle.

13. The method of claim 12 further comprising, after the forming of the metal oxide-carbon nanomaterial composite, attaching a functional group to the carbon nanomaterial.

Assignees

• Korea Inst Energy Res

Inventors

• Yim Sung Dae
• Cho Seong Hun
• Chang Kwang Hyun
• Lim Eun Ja
• Yang Tae Hyun
• Sohn Young Jun
• Bae Byung Chan
• Park Seok Hee
• Park Gu Gon
• Kim Chang Soo
• Kim Seung Gon
• Kim Min Jin

Classifications

• H01M4/9083 Primary

  on carbon or graphite · CPC title

• H01M4/925

  supported on carriers, e.g. powder carriers · CPC title

• H01M4/9041

  Metals or alloys (H01M4/92 takes precedence) · CPC title

• H01M4/8673

  Electrically conductive fillers · CPC title

• H01M4/926 Primary

  on carbon or graphite · CPC title