Peristaltic pump for inductor thermal management

Patent metadata

Field	Value
Publication number	US-10138880-B2
Application number	US-201615343680-A
Country	US
Kind code	B2
Filing date	Nov 4, 2016
Priority date	Nov 4, 2016
Publication date	Nov 27, 2018
Grant date	Nov 27, 2018

Abstract

A vehicle inductor assembly includes an inductor, a thermal plate, an emitter, and a controller. The inductor is secured within a housing. The thermal plate supports the inductor and includes a channel having a flexible wall with actionable particles. The emitter is located adjacent the channel. The controller is programmed to activate the emitter to impart a force upon the particles to move the wall such that a cross-sectional area of the channel is adjusted to influence a flow rate of coolant flowing therethrough. The wall may be a membrane partially secured to an interior of the channel and include the actionable particles. The actionable particles may be one of dielectric and magnetic particles and the emitter may selectively output one of a voltage, an electric field, or a magnetic field to move the dielectric or magnetic particles such that the membrane moves to adjust the cross-sectional area of the channel to influence a flow rate of coolant flowing therethrough.

First claim

What is claimed is:

1. A vehicle inductor assembly comprising:
an inductor within a housing mounted to a transmission case including a mount fixture;
a coolant channel disposed below the inductor having an inlet and outlet;
a vertically oriented first peristaltic pump located adjacent a first side of the housing and including a first channel in fluid communication with the inlet;
a vertically oriented second peristaltic pump located adjacent a second side of the housing and including a second channel in fluid communication with the outlet; and
a controller programmed to direct operation of the first peristaltic pump and the second peristaltic pump to adjust a flow rate of coolant through the channels,
wherein the mount fixture defines one of the first channel or the second channel therein, wherein the first channel or the second channel includes a wall with actionable particles, and wherein the mount fixture is arranged with one of the vertically oriented peristaltic pumps including an emitter such that activation of the emitter imparts a force upon the actionable particles to move the wall and adjust a cross-sectional area of the first channel or the second channel to influence a flow rate of coolant therethrough.

2. The assembly of claim 1 further comprising an electromagnet located adjacent the wall of the first channel or the second channel, wherein the actionable particles of the wall of the first channel of the first peristaltic pump or the wall of the second channel of the second peristaltic pump are magnetic particles, and wherein the controller is further programmed to activate the electromagnet to emit a magnetic field to impart a force on the magnetic particles such that the wall moves and a cross-sectional area of a respective channel is adjusted to influence a rate of coolant flow therethrough.

3. The assembly of claim 1 further comprising an emitter located proximate the wall of the first channel or the second channel, wherein the actionable particles of the wall of the first channel of the first peristaltic pump or the second channel of the second peristaltic pump are piezoelectric particles, and wherein the controller is further programmed to activate the emitter to output a voltage to move the piezoelectric particles to adjust a cross-sectional area of a respective channel to influence a rate of coolant flow therethrough.

4. The assembly of claim 1 further comprising an emitter located proximate the wall of the first channel or the second channel, wherein the actionable particles of the wall of the first channel of the first peristaltic pump or the second channel of the second peristaltic pump include electrostriction properties, and wherein the controller is further programmed to activate the emitter to output an electric field to move the actionable particles to adjust a cross-sectional area of a respective channel to influence a rate of coolant flow therethrough.

5. The assembly of claim 1 , wherein the coolant channel further includes a channel wall having a membrane partially secured thereto including one of dielectric particles and magnetic particles, wherein the assembly further includes an emitter located adjacent the membrane, and wherein the controller is further programmed to activate the emitter to output a voltage, an electric field, or a magnetic field to impart a force upon the dielectric particles or the magnetic particles to move the membrane to adjust a cross-sectional area of the coolant channel to adjust a rate of coolant flow therethrough.

6. The assembly of claim 1 , wherein the inductor comprises coils, and wherein the inductor is arranged with the coolant channel such that a portion of the coils extend into the coolant channel for contact with coolant flowing through the coolant channel.

7. A vehicle inductor assembly comprising:
an inductor secured within a housing;
a thermal plate supporting the inductor and including a channel having a flexible membrane partially secured to a channel interior and including actionable particles;
an emitter adjacent the channel; and
a controller programmed to activate the emitter to impart a force upon the particles to move the membrane to adjust a channel cross-sectional area to influence a flow rate of coolant flowing therethrough.

8. The assembly of claim 7 , wherein the actionable particles are one of dielectric and magnetic particles, and wherein the emitter selectively outputs one of a voltage, an electric field, or a magnetic field to move the dielectric or magnetic particles such that the membrane moves to adjust the cross-sectional area of the channel to influence a flow rate of coolant flowing therethrough.

9. The assembly of claim 7 , wherein the actionable particles are magnetic particles, wherein the emitter is an electromagnet, and wherein the controller is further programmed to activate the electromagnet to output a magnetic force upon the magnetic particles to move the membrane to adjust a cross-sectional area of the channel to adjust a flow rate of coolant therethrough.

10. The assembly of claim 7 , wherein the actionable particles are dielectric particles, wherein the emitter outputs an electric field or voltage, and wherein the controller is further programmed to activate the emitter to output the electric field or voltage upon the dielectric particles to move the membrane to adjust a cross-sectional area of the channel to adjust a flow rate of coolant therethrough.

11. The assembly of claim 7 , wherein the inductor includes one or more coils including a portion extending within a region defined by the channel such that coolant flowing therethrough contacts the portion of the one or more coils.

12. The assembly of claim 7 further comprising a vertically oriented peristaltic pump in fluid communication with the channel and located outside of the housing.

13. The assembly of claim 7 , wherein the housing includes an upper housing and a lower housing, and wherein the lower housing and the inductor define the channel therebetween, and wherein coils of the inductor are arranged with the thermal plate such that the coils extend at least partially within the channel.

14. A vehicle inductor assembly comprising:
an inductor within a housing disposed between two retention bosses;
a coolant channel disposed within the housing and arranged with the inductor for thermal communication;
a vertically oriented conduit adjacent the housing, including actionable particles, and including a port open to the coolant channel;
an emitter arranged with the conduit to influence movement of the actionable particles to form a peristaltic pump;
a first sensor to monitor thermal conditions of the inductor; and
a controller programmed to activate the pump based on signals received from the first sensor such that a cross-sectional area of a portion of the conduit is adjusted to influence a flow rate of the coolant flowing through the coolant channel.

15. The assembly of claim 14 , wherein the conduit is defined within a mount fixture of a transmission housing located adjacent the housing.

16. The assembly of claim 14 , wherein the conduit comprises a wall having the actionable particles, wherein the actionable particles are magnetic particles, and wherein the emitter is an electromagnet to selectively output a magnetic field to impart a force upon the magnetic particles to adjust a cross-sectional area of the conduit to influence a flow rate of coolant flowing through the coolant channel.

17. The assembly of claim 14 , wherein the conduit comprises a wall having the actionable particles, wherein the actiona

Assignees

• Ford Global Tech Llc

Inventors

• Robert Brian Joseph
• Masias Alvaro
• Skalski Vincent
• Yonak Serdar Hakki

Classifications

• F04B43/1223

  the actuating elements, e.g. rollers, moving in a straight line during squeezing · CPC title

• F04B43/12 Primary

  having peristaltic action · CPC title

• H01F27/2876

  Cooling (cooling transformers and inductances in general H01F27/08) · CPC title

• B60K6/44

  Series-parallel type · CPC title

• H01F27/025

  Constructional details relating to cooling · CPC title