Composite vane

Patent metadata

Field	Value
Publication number	US-10138738-B2
Application number	US-201615046036-A
Country	US
Kind code	B2
Filing date	Feb 17, 2016
Priority date	Aug 19, 2013
Publication date	Nov 27, 2018
Grant date	Nov 27, 2018

Abstract

A composite vane body formed of a composite material of a thermosetting resin or a thermoplastic resin, and reinforced fibers, and a metal sheath that is bonded to a leading edge section of the composite vane body via a soft adhesive to cover the leading edge section are included, and an adhesive filling section in which the soft adhesive is filled, a plurality of leading edge side contact sections that come into contact with a curved section corresponding to a leading edge of the metal sheath, and a plurality of protrusions that come into contact with a planar section corresponding to a vane surface of the metal sheath, with at least a same height as a thickness of a layer of a requisite amount of the soft adhesive filled in the adhesive filling section are formed in the leading edge section of the composite vane body. Attachment of the metal sheath to the leading edge section can be performed easily with high precision.

First claim

The invention claimed is:

1. A composite vane comprising:
a composite vane body formed of a composite material of a thermosetting resin or a thermoplastic resin, and reinforced fibers; and
a metal sheath formed of a thin sheet made of a titanium alloy that is bonded to a leading edge section of the composite vane body via a soft adhesive to cover the leading edge section,
wherein an adhesive filling section in which the soft adhesive is filled, leading edge side contact sections that come into contact with a curved section corresponding to a leading edge of the metal sheath, and a plurality of protrusions that come into contact with a planar section corresponding to a vane surface of the metal sheath and have at least a same height as a thickness of a layer of a requisite amount of the soft adhesive filled in the adhesive filling section are formed in the leading edge section of the composite vane body.

2. The composite vane according to claim 1 ,
wherein the leading edge side contact sections are placed in a plurality of positions in a vane spanwise direction, and a space between the leading edge side contact sections adjacent to each other is formed as an adhesive sump that constitutes a part of the adhesive filling section.

3. The composite vane according to claim 1 ,
wherein the adhesive filling section, the leading edge side contact sections and the protrusions are formed integrally in the leading edge section of the composite vane body.

4. The composite vane according to claim 2 ,
wherein the adhesive filling section, the leading edge side contact sections and the protrusions are formed integrally in the leading edge section of the composite vane body.

5. The composite vane according to claim 1 ,
wherein each of the protrusions presents a truncated cone shape in section.

6. The composite vane according to claim 1 ,
wherein each of the protrusions presents a triangle shape in section.

7. The composite vane according to claim 1 ,
wherein each of the protrusions presents a trapezoidal shape in section.

8. The composite vane according to claim 1 ,
wherein the leading edge side contact sections and the plurality of protrusions are within 5% of a total area of the adhesive filling section.

Assignees

• Ihi Corp

Inventors

• Obuchi Kenro
• Yagi Hiroyuki

Classifications

• F05D2240/121

  related to the leading edge of a stator vane · CPC title

• F01D5/147

  Construction, i.e. structural features, e.g. of weight-saving hollow blades (F01D5/148, F01D5/16 and F01D5/20 take precedence; blade shape F01D5/141; blades with cooling or heating channels or cavities F01D5/18; heating, heat-insulating or cooling means on blades F01D5/18) · CPC title

• F05D2300/10

  Metals, alloys or intermetallic compounds · CPC title

• F04D29/023

  especially adapted for elastic fluid pumps · CPC title

• F01D5/282 Primary

  Selecting composite materials, e.g. blades with reinforcing filaments · CPC title