Matrix-free polymer nanocomposites and related products and methods thereof

Patent metadata

Field	Value
Publication number	US-10138331-B2
Application number	US-201515305767-A
Country	US
Kind code	B2
Filing date	Apr 24, 2015
Priority date	Apr 24, 2014
Publication date	Nov 27, 2018
Grant date	Nov 27, 2018

Abstract

The present disclosure relates to a matrix-free polymer nanocomposite. The matrix-free polymer nanocomposite includes a plurality of polymer brush grafted nanoparticles, which form the nanocomposite in the absence of a polymeric matrix. The polymer brush grafted to the nanoparticles comprises a multimodal brush configuration having at least two different populations of polymer ligands of different lengths. The present disclosure also relates to an optic or optoelectronic component comprising a matrix-free polymer nanocomposite as described herein. The present disclosure further relates to a method of making a matrix-free polymer nanocomposite.

First claim

What is claimed is:

1. A matrix-free polymer nanocomposite comprising:
a plurality of polymer brush grafted nanoparticles forming a nanocomposite in the absence of a polymeric matrix,
wherein the polymer brush comprises a multimodal brush configuration having at least two different populations of polymer ligands of different lengths grafted to a nanoparticle.

2. The matrix-free polymer nanocomposite according to claim 1 , wherein the nanoparticles have a diameter of less than 20 nanometers.

3. The matrix-free polymer nanocomposite according to claim 1 , wherein the nanoparticles are present at a loading fraction selected from the group consisting of at least 10 wt %.

4. The matrix-free polymer nanocomposite according to claim 1 , wherein the nanocomposite is an optically transparent nanocomposite with a thickness of between about 0.1-10 millimeters (mm) and an optical transparency selected from the group consisting of at least 50%.

5. The matrix-free polymer nanocomposite according to claim 1 , wherein the nanoparticles comprise high refractive index inorganic materials.

6. The matrix-free polymer nanocomposite according claim 1 , wherein the nanoparticles comprise inorganic materials selected from the group consisting of zirconia (ZrO 2 ), titania (TiO 2 ), indium tin oxide (ITO), barium titanate (BaTiO 3 ), zinc oxide (ZnO), zinc sulfide (ZnS), cerium oxide (CeO 2 ), bismuth titanate (Bi 4 Ti 3 O 12 ), hafnium oxide (HfO 2 ), magnesium oxide (MgO), manganese dioxide (MnO 2 ), silica (SiO 2 ), alumina (Al 2 O 3 ), cadmium selenide (CdSe), copper oxide (CuO), silver oxide (AgO), and mixtures thereof.

7. The matrix-free polymer nanocomposite according to claim 1 , wherein the two different polymer ligands comprise a first polymer ligand and a second polymer ligand, where the first polymer ligand is longer than the second polymer ligand.

8. The matrix-free polymer nanocomposite according to claim 7 , wherein the first polymer ligand is grafted to the nanoparticle at a relatively low density and the second polymer ligand is grafted to the nanoparticle at a relatively higher density.

9. The matrix-free polymer nanocomposite according to claim 8 , wherein the relatively low density of the first polymer ligand ranges from about 0.01 to about 0.10 ligand chain per square nanometer (nm 2 ), and wherein the relatively higher density of the second polymer ligand ranges from about 0.05 to about 1.0 ligand chain per square nanometer (nm 2 ).

10. The matrix-free polymer nanocomposite according to claim 1 , wherein the polymer is selected from the group consisting of polydimethylsiloxane (PDMS), poly(glycidyl methacrylate) (PGMA), poly stearyl methacrylate (PSMA), epoxy, polypropylene, silicone, polyethylene, polyamide, polyimide, polyethyleneterephthalate, polyetherimide, polymethylmethacrylate, polystyrene, polyacrylate, and derivatives thereof.

11. The matrix-free polymer nanocomposite according to claim 1 , wherein the nanocomposite is in a solid state form.

12. The matrix-free polymer nanocomposite according to claim 1 , wherein the nanocomposite is a thermoplastic nanocomposite, an elastomer nanocomposite, or a thermoset nanocomposite.

13. The matrix-free polymer nanocomposite according to claim 1 , wherein the nanocomposite is cross-linkable.

14. The matrix-free polymer nanocomposite according to claim 1 , wherein the polymer brush is trimodal.

15. The matrix-free polymer nanocomposite according to claim 1 , wherein the polymer ligands have a first end, a second end, and a backbone, wherein said first end comprises a group selected from the group consisting of carboxyalkyl and phosphate.

16. The matrix-free polymer nanocomposite according to claim 15 , wherein the polymer ligands further comprise:
a cross-linkable moiety at the second end, as a pendant group, or on the backbone of the polymer ligand.

17. The matrix-free polymer nanocomposite according to claim 15 , wherein the polymer ligand is a fluorescent ligand, a cationic polymer ligand, or a ligand leading to a polyelectrolyte or charged polymer.

18. An optic or optoelectronic component comprising a matrix-free polymer nanocomposite according to claim 1 .

19. The optic or optoelectronic component according to claim 18 , wherein the matrix-free polymer nanocomposite is part of an apparatus selected from the group consisting of a light-emitting diode (LED), a secondary optic that mixes light, a secondary optic that bends light, a visible light communications component, a laser diode, a laser diode array, an optical fiber, an optical waveguide, an optical sensor, an imaging system, a contact lens, an ocular implant, an image display system, an optical lithography system, an optical microscopy system, and an optical-micro-electro-mechanical system (MEMS) (also referred to as a micro-opto-electro-mechanical system (MOEMS)).

20. A method of making a matrix-free polymer nanocomposite, said method comprising the steps of:
providing a plurality of nanoparticles of a same chemical nature; and
grafting a multimodal polymer brush onto the plurality of nanoparticles to yield a plurality of polymer brush grafted nanoparticles forming a nanocomposite in the absence of a polymeric matrix,
wherein the multimodal polymer brush comprises at least a first polymer ligand and a second polymer ligand of differing lengths grafted to a nanoparticle, and
cross-linking nanoparticles.

Assignees

• Rensselaer Polytech Inst

Inventors

• Li Ying
• Feist Linda S Schadler
• Ullal Chaitanya
• Goodwin Charles S S
• Karlicek Jr Robert F

Classifications

• C08G79/02 Primary

  a linkage containing phosphorus · CPC title

• C08L83/08

  containing silicon bound to organic groups containing atoms other than carbon, hydrogen and oxygen · CPC title

• C08G83/001 Primary

  Macromolecular compounds containing organic and inorganic sequences, e.g. organic polymers grafted onto silica · CPC title

• C08K2003/2244

  of zirconium · CPC title

• C08K2201/005

  Additives being defined by their particle size in general · CPC title