Tank lid unit and fuel supply device

Patent metadata

Field	Value
Publication number	US-10137772-B2
Application number	US-201515536899-A
Country	US
Kind code	B2
Filing date	Dec 14, 2015
Priority date	Dec 18, 2014
Publication date	Nov 27, 2018
Grant date	Nov 27, 2018

Abstract

A total dimension of spacing dimensions of a gap provided by a metal rod on a side opposite to a metal housing in a first assembling structure and a second assembling structure is set to be larger than a difference in a thermal expansion amount between a resin lid main body and the metal housing in a reference radial direction when a temperature exceeds a reference temperature. A total dimension of each of a spacing dimension of a gap provided by the metal rod on a side toward the metal housing and a spacing dimension between a resin protrusion and the metal housing in the first assembling structure and the second assembling structure is set to be larger than a difference in a thermal shrinkage amount between the resin lid main body and the metal housing in the reference radial direction when a temperature falls below the reference temperature.

First claim

The invention claimed is:

1. A tank lid unit that is installed at a through hole of a fuel tank and houses a drive circuit for driving a fuel pump in the fuel tank, comprising:
a resin lid main body that is made of a resin material and closes the through hole;
a metal housing that is made of a metal material and internally houses the drive circuit; and
a first assembling structure and a second assembling structure which are disposed on both sides of the metal housing in a reference radial direction of the resin lid main body, and which assemble the metal housing above the resin lid main body, wherein
each of the first assembling structure and the second assembling structure includes:
a metal rod that is made of a metal material;
a resin protrusion that is formed integrally with the resin lid main body and protrudes upward from the resin lid main body at a place spaced away from the metal housing laterally along the reference radial direction, the resin protrusion being fixedly fitted to the metal rod due to the metal rod being inserted through the resin protrusion; and
a metal protrusion that is formed integrally with the metal housing and protrudes from the metal housing laterally along the reference radial direction, the metal protrusion providing a gap in the reference radial direction between the metal protrusion and the metal rod due to the metal rod being inserted through the metal protrusion,

a total dimension of a spacing dimension of the gap provided by the metal rod on a side opposite to the metal housing in the first assembling structure and a spacing dimension of the gap provided by the metal rod on a side opposite to the metal housing in the second assembling structure is set to be larger than a difference in a thermal expansion amount between the resin lid main body and the metal housing in the reference radial direction when a temperature exceeds a reference temperature,
a total dimension of a spacing dimension of the gap provided by the metal rod on a side toward the metal housing in the first assembling structure and a spacing dimension of the gap provided by the metal rod on a side toward the metal housing in the second assembling structure is set to be larger than a difference in a thermal shrinkage amount between the resin lid main body and the metal housing in the reference radial direction when the temperature falls below the reference temperature, and
a total dimension of a spacing dimension between the resin protrusion and the metal housing in the first assembling structure and a spacing dimension between the resin protrusion and the metal housing in the second assembling structure is set to be larger than the difference in the thermal shrinkage amount.

2. The tank lid unit according to claim 1 , further comprising:
a buffer member that is made of an elastic material and absorbs a shock between the resin lid main body and the metal housing, wherein
the metal protrusion in each of the first assembling structure and the second assembling structure includes an elongated hole whose longitudinal direction extends along the reference radial direction, the elongated hole holding the metal rod from both sides of the metal rod in a vertical direction with the gap provided in the reference radial direction due to the metal rod being inserted through the elongated hole.

3. The tank lid unit according to claim 1 , wherein in each of the first assembling structure and the second assembling structure, a thermal expansion coefficient of the metal material forming the metal rod is set to be smaller than a thermal expansion coefficient of the metal material forming the metal protrusion integrally with the metal housing.

4. The tank lid unit according to claim 1 , wherein
in each of the first assembling structure and the second assembling structure, a projection dimension of the resin protrusion from the resin lid main body in a vertical direction is set to be smaller than an outer diameter dimension of the resin lid main body in the reference radial direction.

5. The tank lid unit according to claim 1 , further comprising:
a flexible cable that has flexibility, is disposed in a relaxed state in the metal housing, and has a first end portion electrically connected to the drive circuit;
a resin connector that is integrally formed with the resin lid main body, a second end portion of the flexible cable being installed to the resin connector within the metal housing; and
a metal terminal that is embedded in the resin connector, the metal terminal electrically connecting the second end portion to the fuel pump.

6. The tank lid unit according to claim 5 , wherein
the drive circuit includes an electrolytic capacitor of an electrolytic solution type mounted on an upper surface of a circuit board, and
the resin connector includes a lateral hole opened laterally in the metal housing below the circuit board, the lateral hole being provided above the resin lid main body and the second end portion being inserted into the lateral hole from a side.

7. The tank lid unit according to claim 6 , further comprising:
a partitioning member that partitions the metal housing between the circuit board and the resin connector, wherein the partitioning member includes a penetration portion through which the flexible cable penetrates and a holding portion that is held by the metal housing which are sealed.

8. A fuel supply device comprising:
a fuel pump that supplies a fuel from an inside of a fuel tank to an outside of the fuel tank; and
the tank lid unit according to claim 1 .

9. A tank lid unit that is installed at a through hole of a fuel tank and houses a drive circuit for driving a fuel pump in the fuel tank, comprising:
a resin lid main body that is made of a resin material and closes the through hole;
a metal housing that is made of a metal material and internally houses the drive circuit; and
a first assembling structure and a second assembling structure which are disposed on both sides of the metal housing in a reference radial direction of the resin lid main body, and which assemble the metal housing above the resin lid main body, wherein
each of the first assembling structure and the second assembling structure includes:
a metal rod that is made of a metal material;
a resin protrusion that is formed integrally with the resin lid main body and protrudes upward from the resin lid main body at a place spaced away from the metal housing laterally along the reference radial direction, the resin protrusion being fixedly fitted to the metal rod due to the metal rod being inserted through the resin protrusion; and
a metal protrusion that is formed integrally with the metal housing and protrudes from the metal housing laterally along the reference radial direction, the metal rod being inserted through the metal protrusion,

a first metal protrusion that serves as the metal protrusion of the first assembling structure provides a gap between the first metal protrusion and the inserted metal rod in the reference radial direction,
a second metal protrusion that serves as the metal protrusion of the second assembling structure is fixedly fitted to the inserted metal rod,
a spacing dimension of the gap provided by the metal rod on a side opposite to the metal housing in the first assembling structure is set to be larger than a difference in a thermal expansion amount between the resin lid main body and the metal housing in the reference radial direction when a temperature exceeds a reference temperature, and
a spacing dimension of the gap provided by the metal rod on a side toward the metal housing in the first assembling structure and a spacing dimension between the resin protrusion and the metal housing in the first assemb

Assignees

• Denso Corp
• Denso Korea Automotive Corp

Inventors

• Niwa Yutaka
• Fukuoka Shingo
• Lee Sanghoon
• Kim Hyoyeol

Classifications

• H01R12/79

  connecting to rigid printed circuits or like structures · CPC title

• B60K15/0406 Primary

  Filler caps for fuel tanks · CPC title

• F02M2037/082

  Details of the entry of the current supply lines into the pump housing, e.g. wire connectors, grommets, plugs or sockets · CPC title

• F02M37/103

  Mounting pumps on fuel tanks · CPC title

• B60K15/03 Primary

  Fuel tanks · CPC title