Electrical connector having an auxiliary contact

Patent metadata

Field	Value
Publication number	US-10135204-B2
Application number	US-201715398948-A
Country	US
Kind code	B2
Filing date	Jan 5, 2017
Priority date	Jun 5, 2015
Publication date	Nov 20, 2018
Grant date	Nov 20, 2018

Abstract

An electrical connector includes: an insulative housing having a base and a tongue; an upper and lower rows of contacts mounted in the insulative housing and exposed to an upper and lower surfaces of the tongue, the upper row of contacts and the lower row of contacts being equal in number; and an auxiliary contact disposed among the upper row of contacts. The upper rows of contacts and the lower row of contacts and a metallic shielding sheet are integrally formed within an insulator via a one shot initial insert-molding process to form an initial module. Some of the contacts are equipped with ears viewable upon the corresponding surface of the tongue.

First claim

What is claimed is:

1. An electrical connector comprising:
an insulative housing defining a base and a tongue, said tongue defining opposite first and second surfaces in a vertical direction;
a plurality of first contacts spaced from one another in one row along a transverse direction perpendicular to the vertical direction, each of said first contacts extending along a front-to-back direction perpendicular to both said vertical direction and said transverse direction, each of said first contacts including a contacting section exposed upon the first surface;
a plurality of second contacts spaced from one another in another row along the transverse direction, each of said second contacts extending along the front-to-back direction, each of said second contacts including a contacting section exposed upon the second surface;
a metallic shielding sheet located between the first contacts and the second contacts in said vertical direction; and
all said first contacts, said second contacts and said shielding sheet being integrally formed within an insulator to form an initial module via a single shot insert-molding process, said insulator being part of the insulative housing; wherein said contacting sections of at least some of the first contacts have sideward protruding ears exposed and viewable upon the first surface.

2. The electrical connector as claimed in claim 1 , wherein the initial module forms some inside spaces in which the ears are exposed in the vertical direction for being pressed during the single shot insert-molding process.

3. The electrical connector as claimed in claim 2 , further including an insulative block applied upon the insulator of the initial module via a final insert-molding process to complete said tongue.

4. The electrical connector as claimed in claim 3 , wherein said space is filled by material of said insulative block during said final insert-molding process.

5. The electrical connector as claimed in claim 1 , wherein the contacting sections of said first contacts are aligned with the contacting sections of the corresponding second contacts in the vertical direction, and the shielding sheet forms a recess not to isolate said contacting sections of the first contacts and said contacting sections of the second contacts in the vertical direction, and the insulator supports both said contacting sections of the first contacts and those of the second contacts in the vertical direction after the initial insert-molding process.

6. The electrical connector as claimed in claim 5 , wherein in each paired first contact and second contact which are aligned with each other in the vertical direction, a front end of one is offset from the other in the transverse direction.

7. The electrical connector as claimed in claim 5 , wherein in each paired first contact and second contact which are aligned with each other in the vertical direction, a front end of one extends beyond the other in the front-to-back direction.

8. The electrical connector as claimed in claim 7 , wherein said front end is connected to a carrier strip during the initial insert-molding process.

9. The electrical connector as claimed in claim 1 , wherein either said first contacts or said second contacts include some bridges linked between neighboring either two first contacts or two second contacts, and the insulator forms a plurality of openings to expose said bridges in the vertical direction for removal of said bridges after the initial insert-molding process via punching.

10. An electrical connector comprising:
an insulative housing defining a base and a tongue, said tongue defining opposite first and second surfaces in a vertical direction;
a plurality of first contacts spaced from one another in one row along a transverse direction perpendicular to the vertical direction, each of said first contacts extending along a front-to-back direction perpendicular to both said vertical direction and said transverse direction, each of said first contacts including a contacting section exposed upon the first surface;
a plurality of second contacts spaced from one another in another row along the transverse direction, each of said second contacts extending along the front-to-back direction, each of said second contacts including a contacting section exposed upon the second surface;
a metallic shielding sheet located between the first contacts and the second contacts in said vertical direction; and
all said first contacts, said second contacts and said shielding sheet being integrally formed within an insulator to form an initial module via a single shot insert-molding process, said insulator being part of the insulative housing; wherein
the first contacts have bridges holding the contacting sections in position during the single shot insert-molding process and located in an opening of the insulator, while said bridges are removed through said opening after the single shot insert-molding process but before an insulative block is applied upon the insulator to fill the opening by another insert-molding process; and
some of the second contacts have bridges linked sidewardly for retaining the second contacts in position during the single shot insert-molding process and located in another opening of the insulator, the contacting sections of the first contacts and the contacting sections of the second contacts are aligned with each other in the vertical direction while the bridges of the first contacts are offset from the bridges of the second contacts in the vertical direction for not only holding the contacting sections of both the first contacts and the second contacts in position during the single shot insert-molding but also removing said bridges after the single shot insert-molding process via said respective openings.

11. The electrical connector as claimed in claim 10 , wherein the contacting sections of some of the second contacts have extended portions at front ends thereof, respectively, for connecting to a front carrier which is removed after the single shot insert-molding process and before the another insert-molding process.

12. The electrical connector as claimed in claim 11 , wherein the extended portions are sidewardly offset from the corresponding contacting sections, respectively.

13. The electrical connector as claimed in claim 12 , wherein said extended portions are exposed outside of the insulator after the single shot insert-molding process while is embedded within the insulative block after said another insert-molding process.

14. The electrical connector as claimed in claim 10 , wherein the contacting sections of some of the second contacts have sideward protruding ears thereon and are equipped with a front carrier strip while the contacting sections of the first contacts have no sideward protruding ears thereon and are not equipped with any front carrier strip, and said front carrier strip is removed after the single shot insert-molding process and before said another insert-molding process.

15. The electrical connector as claimed in claim 10 , wherein the shielding sheet forms a recess, and the insulator extends through the recess with two opposite ends to support the contacting sections of the first contacts and the contacting sections of the second contacts, respectively, in the vertical direction.

16. An electrical connector comprising:
an insulative housing defining a base and a tongue, said tongue defining opposite first and second surfaces in a vertical direction;
a plurality of first contacts spaced from one another in one row along a transverse direction perpendicular to the vertical direction, each of

Assignees

• Foxconn Interconnect Technology Ltd

Inventors

• Zhang jian-li

Classifications

• H01R43/16

  for manufacturing contact members, e.g. by punching and by bending · CPC title

• H01R12/00

  Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures (printed connections to, or between, printed circuits H05K1/11) · CPC title

• H01R13/6585

  Shielding material individually surrounding or interposed between mutually spaced contacts · CPC title

• H01R43/24

  Assembling by moulding on contact members · CPC title

• H01R24/60 Primary

  Contacts spaced along planar side wall transverse to longitudinal axis of engagement · CPC title