Dispersant for resin collectors, material for resin collectors, and resin collector

Patent metadata

Field	Value
Publication number	US-10135073-B2
Application number	US-201414903314-A
Country	US
Kind code	B2
Filing date	Jun 25, 2014
Priority date	Jul 8, 2013
Publication date	Nov 20, 2018
Grant date	Nov 20, 2018

Abstract

An object of the present invention is to provide a dispersant for a resin current collector which can uniformly disperse a conductive filler to attain sufficient charge and discharge characteristics without impairing the output power per unit weight of a battery. The present invention provides a dispersant for a resin current collector comprising a polymer having a resin-philic block (A1) and a conductive filler-philic block (A2).

First claim

The invention claimed is:

1. A resin current collector for lithium secondary batteries comprising a material, the material comprising dispersant (A), a resin (B), and a conductive filler (C),
the dispersant (A) comprising a polymer having a resin-philic block (A1) and a conductive filler-philic block (A2),
wherein the polymer having a resin-philic block (A1) and a conductive filler-philic block (A2) is selected from the group consisting of
a polymer wherein the resin-philic block (A1) is a polymer block composed of an olefin (a1) having 2 to 30 carbon atoms as an essential constituent monomer, and the conductive filler-philic block (A2) is a polymer block composed of an ethylenically unsaturated monomer (a2) as an essential constituent monomer, the ethylenically unsaturated monomer (a2) having at least one functional group selected from the group consisting of a carboxyl group, a 1,3-dioxo-2-oxapropylene group, and an ester group, wherein a total concentration of a carboxyl group, a 1,3-dioxo-2-oxapropylene group, an ester group in the dispersant (A) is 1 to 40% by weight based on a weight of the dispersant (A),

wherein the dispersant (A) is contained in an amount of 1 to 20% by weight, and the resin (B) is contained in an amount of 20 to 98% by weight, based on a weight of the material for a resin current collector, and
wherein the conductive filler (C) comprises metal particles or carbon particles,
when the conductive filler (C) comprises metal particles, the conductive filler (C) is contained in an amount of 71 to 79% by weight, based on a weight of the material for a resin current collector, and
when the conductive filler (C) comprises carbon particles, the conductive filler (C) is contained in an amount of 10 to 79% by weight, based on a weight of the material for a resin current collector.

2. The resin current collector according to claim 1 ,
wherein the dispersant (A) has a weight average molecular weight of 10,000 to 100,000.

3. The resin current collector according to claim 1 ,
wherein the resin-philic block (A1) is at least one block selected from the group consisting of a polymer block composed of ethylene and propylene as essential constituent monomers, a polyethylene block, and a polypropylene block.

4. The resin current collector according to claim 1 ,
wherein the dispersant (A) is a polymer wherein the ethylenically unsaturated monomer (a2) is added into a polymer (A″1), wherein the polymer (A″1) has an unsaturated group and is a thermally degraded polymer of the olefin (a1).

5. The resin current collector according to claim 1 ,
wherein a weight ratio {(A1)/(A2)} of the resin-philic block (A1) to the conductive filler-philic block (A2) is 50/50 to 99/1.

6. The resin current collector according to claim 1 ,
wherein an absolute value of a difference between a solubility parameter of the resin (B) and a solubility parameter of the resin-philic block (A1) in the dispersant (A), |{solubility parameter of (B)}−{solubility parameter of (A1)}|, is 1.0 (cal/cm 3 ) 1/2 or less.

7. The resin current collector according to claim 1 ,
wherein the resin (B) is polyethylene (PE), polypropylene (PP), polymethylpentene (PMP), polycycloolefin (PCO), polyethylene terephthalate (PET), polyether nitrile (PEN), polytetrafluoroethylene (PTFE), styrene butadiene rubber (SBR), polyacrylonitrile (PAN), poly(methyl acrylate) (PMA), poly(methyl methacrylate) (PMMA), polyvinylidene difluoride (PVdF), an epoxy resin, a silicone resin, or a mixture thereof.

8. The resin current collector according to claim 1 ,
wherein the conductive filler (C) is nickel, aluminum, stainless steel, carbon, silver, copper, titanium, or a mixture thereof.

9. The resin current collector according to claim 1 ,
wherein the conductive filler (C) has an average particle size of 0.01 to 10 μm.

10. The resin current collector according to claim 1 ,
wherein the resin current collector has a thickness of 5 to 200 μm.

Assignees

• Sanyo Chemical Ind Ltd
• Nissan Motor

Inventors

• Fukumoto Hiroshi
• Shindo Yasuhiro
• Watanabe Manabu
• Akama Hiroshi
• Horie Hideaki

Classifications

• C08L51/06

  grafted on to homopolymers or copolymers of aliphatic hydrocarbons containing only one carbon-to-carbon double bond · CPC title

• C08L69/00

  Compositions of polycarbonates; Compositions of derivatives of polycarbonates · CPC title

• C08L67/04

  Polyesters derived from hydroxycarboxylic acids, e.g. lactones (C08L67/06 takes precedence) · CPC title

• C08L23/12

  Polypropene · CPC title

• H01M10/052

  Li-accumulators · CPC title