Transaction card having an electrically applied coating

Patent metadata

Field	Value
Publication number	US-10133975-B2
Application number	US-201815982285-A
Country	US
Kind code	B2
Filing date	May 17, 2018
Priority date	Nov 30, 2016
Publication date	Nov 20, 2018
Grant date	Nov 20, 2018

Abstract

A transaction card may comprise a first card component having an electrically conductive surface configured to receive an electrically applied coating. An electrically applied coating may be formed on the electrically conductive surface. The transaction card may be manufactured by forming a first card component having an electrically conductive surface configured to receive an electrically applied coating. The method may also include applying an electrically applied coating to the electrically conductive surface.

First claim

What is claimed is:

1. A transaction card, comprising:
a first card component having an electrically applied coating and defining a first side of the transaction card;
a second card component defining a second side of the transaction card;
an interior cavity defined by the first card component and the second card component; and
a data storage component disposed within the interior cavity, wherein the second card component is thicker than the first card component.

2. The transaction card of claim 1 , wherein:
the first card component is formed of a first material; and
the second card component is formed of a second material different from the first material.

3. The transaction card of claim 2 , wherein the first material is electrically conductive and the second material is electrically non-conductive.

4. The transaction card of claim 2 , wherein the second material comprises plastic, wood, fabric, rubber, or ceramic.

5. The transaction card of claim 1 , further comprising a lip section formed on at least one of the first card component and the second card component, wherein the lip section is coated with the electrically applied coating.

6. The transaction card of claim 1 , further comprising an adhesive layer between the first card component and the second card component.

7. The transaction card of claim 1 , further comprising:
a first electrically applied coating formed on the first card component; and
a second electrically applied coating formed on the second surface.

8. The transaction card of claim 1 , wherein:
the electrically applied coating comprises an electrically conductive material; and
the electrically conductive material comprises at least one of a metal plating, an electrically conductive foil, a printed conductive ink, or an electrically conductive ink.

9. The transaction card of claim 1 , wherein the electrically applied coating comprises at least one of an electrostatically applied coating, an electrophoretic deposition coating, an electroplated coating, an anodized coating, or a powder coated layer.

10. The transaction card of claim 1 , further comprising a coating layer disposed on the electrically applied coating, wherein the coating layer comprises a non-opaque electrically applied material.

11. A method of manufacturing a transaction card, comprising:
forming a first card component having an electrically applied coating and defining a first side of the transaction card;
forming a second card component defining a second side of the transaction card;
forming an interior cavity defined by the first card component and the second card component; and
disposing a data storage component within the interior cavity, wherein the second card component is thicker than the first card component.

12. The method of claim 11 , further comprising:
forming the first card component with a first material; and
forming the second card component with a second material different from the first material.

13. The method of claim 12 , wherein the first material is electrically conductive and the second material is electrically non-conductive.

14. The method of claim 12 , wherein the second material comprises plastic, wood, fabric, rubber, or ceramic.

15. The method of claim 11 , further comprising:
forming a lip section on at least one of the first card component and the second card component; and
coating the lip section with the electrically applied coating.

16. The method of claim 11 , further comprising disposing an adhesive layer between the first card component and the second card component.

17. The method of claim 11 , further comprising:
forming a first electrically applied coating on the first card component; and
forming a second electrically applied coating on the second surface.

18. The method of claim 11 , wherein:
the electrically applied coating comprises an electrically conductive material; and
the electrically conductive material comprises at least one of a metal plating, an electrically conductive foil, a printed conductive ink, or an electrically conductive ink.

19. The method of claim 11 , wherein the electrically applied coating comprises at least one of an electrostatically applied coating, an electrophoretic deposition coating, an electroplated coating, an anodized coating, or a powder coated layer.

20. The method of claim 11 , further comprising applying a coating layer on the electrically applied coating, wherein the coating layer comprises a non-opaque electrically applied material.

Assignees

• Capital One Services Llc

Inventors

• Suthar Om J

Classifications

• G06K19/07722

  the record carrier being multilayered, e.g. laminated sheets (flat articles in general, see B32B37/00) · CPC title

• G06K19/07718

  the record carrier being manufactured in a continuous process, e.g. using endless rolls · CPC title

• G06K19/022 Primary

  Processes or apparatus therefor · CPC title

• G06K19/02 Primary

  characterised by the selection of materials, e.g. to avoid wear during transport through the machine · CPC title

• G06K19/07769

  the further communication means being a galvanic interface, e.g. hybrid or mixed smart cards having a contact and a non-contact interface · CPC title