Servomotor controller for reducing power peak

Patent metadata

Field	Value
Publication number	US-10133249-B2
Application number	US-201715408306-A
Country	US
Kind code	B2
Filing date	Jan 17, 2017
Priority date	Jan 18, 2016
Publication date	Nov 20, 2018
Grant date	Nov 20, 2018

Abstract

A servomotor controller includes a first and a second converter circuit that perform conversion between AC power of a power supply and DC power, a first inverter circuit that performs conversion between the DC power on the DC side of the first converter circuit and AC power on the side of a first motor, a second inverter circuit that performs conversion between the DC power on the DC side of the second converter circuit and AC power on the side of a second motor, and a power calculation unit that calculates an amount of power of the first motor, wherein control is performed so that the regenerative power of the first motor is supplied to the second motor through the power supply or the regenerative power of the second motor is supplied to the first motor through the power supply, on the basis of the amount of power.

First claim

What is claimed is:

1. A servomotor controller comprising:
at least one first converter circuit that performs power conversion between AC power on a side of an AC power supply and DC power on a DC side;
at least one first inverter circuit that performs power conversion between the DC power on the DC side of the first converter circuit and one of AC power supplied to a first servomotor and AC power regenerated from the first servomotor;
at least one second converter circuit that performs power conversion between the AC power on the side of the AC power supply and DC power on a DC side;
at least one second inverter circuit that performs power conversion between the DC power on the DC side of the second converter circuit and one of AC power supplied to a second servomotor and AC power regenerated from the second servomotor; and
a power calculation unit that calculates an amount of power consumed or regenerated in the first servomotor,
wherein the power conversion by the second converter circuit and the second inverter circuit is controlled so that the power regenerated from the first servomotor is supplied to the second servomotor through the AC power supply or the power regenerated from the second servomotor is supplied to the first servomotor through the AC power supply, on the basis of the amount of power calculated by the power calculation unit.

2. The servomotor controller according to claim 1 , further comprising: a control unit that controls the power conversion by the first converter circuit, the first inverter circuit, the second converter circuit, and the second inverter circuit and that comprises the power calculation unit.

3. The servomotor controller according to claim 1 , further comprising:
a first control unit that controls the power conversion by the first converter circuit and the first inverter circuit and that comprises the power calculation unit;
a second control unit that is provided independently of the first control unit and controls the power conversion by the second converter circuit and the second inverter circuit; and
a communication unit that sends the amount of power calculated by the power calculation unit to the second control unit,
wherein the second control unit controls the power conversion by the second converter circuit and the second inverter circuit, on the basis of the amount of power calculated by the power calculation unit and received via the communication unit.

4. The servomotor controller according to claim 1 , wherein the power conversion by the second converter circuit and the second inverter circuit is controlled on the basis of a sum of amounts of power calculated respectively for a plurality of first servomotors by the power calculation unit.

5. The servomotor controller according to claim 1 , wherein the power calculation unit calculates an amount of power consumed or regenerated in the first servomotor, on the basis of an actual velocity of the first servomotor and a torque command used in the power conversion by the first inverter circuit to drive the first servomotor.

6. The servomotor controller according to claim 1 , wherein the power conversion by the second converter circuit and the second inverter circuit is controlled on the basis of a difference between the amount of power calculated by the power calculation unit and predetermined thresholds.

7. The servomotor controller according to claim 6 , further comprising:
a determination unit that determines whether the first servomotor is in a power-regenerated state or a power-consumed state on the basis of the amount of power calculated by the power calculation unit and that determines whether an absolute value of the amount of power calculated by the power calculation unit falls within the predetermined thresholds;
a velocity command unit that sets a velocity command used in the power conversion by the second inverter circuit to drive the second servomotor to a value larger than a velocity command in a steady state when it is determined by the determination unit that the power-regenerated state has been set and that the absolute value of the amount of power calculated by the power calculation unit has exceeded a first threshold of the predetermined thresholds, and that sets a velocity command used in the power conversion by the second inverter circuit to drive the second servomotor to a value smaller than a velocity command in a steady state when it is determined by the determination unit that the power-consumed state has been set and that the absolute value of the amount of power calculated by the power calculation unit has exceeded a second threshold of the predetermined thresholds; and
a torque limit value calculation unit that calculates a torque limit value for a torque command used in the power conversion by the second inverter circuit to drive the second servomotor, on the basis of the difference between the amount of power calculated by the power calculation unit and the predetermined thresholds, and the actual velocity of the first servomotor,
wherein the power conversion by the second inverter circuit is controlled on the basis of the torque limit value calculated by the torque limit value calculation unit and the velocity command set by the velocity command unit.

Assignees

• Fanuc Corp

Inventors

• Ikai Satoshi
• Takayama Kenichi

Classifications

• H02J2105/52

  for limitation of the power consumption in the networks or in one section of the networks, e.g. load shedding or peak shaving · CPC title

• H02M2001/008

  Electricity · mapped topic

• G05B15/02 Primary

  electric · CPC title

• H02P5/74 Primary

  controlling two or more AC dynamo-electric motors (H02P5/46, H02P5/60 take precedence) · CPC title

• G05B2219/34445

  Several power modules for same actuator, motor · CPC title