Surface finishing

Patent metadata

Field	Value
Publication number	US-10131035-B1
Application number	US-201414531221-A
Country	US
Kind code	B1
Filing date	Nov 3, 2014
Priority date	Sep 26, 2014
Publication date	Nov 20, 2018
Grant date	Nov 20, 2018

Abstract

Grooves are formed on an exterior surface of a component. The grooves are formed proximate to one another such that the grooves diffract light. The exterior surface is processed to reduce the sharpness of peaks between the grooves, reduce differences between the peaks and valleys of the grooves, and/or roughen the grooves. The processing reduces diffraction caused by the grooves such that light reflected from the grooves is not substantially color-shifted (e.g., is or is near the color of the reflecting surface). In various implementations, the processing may include dry blasting, etching, abrasive blasting, burnishing, grinding, ablation, an/or any other process capable of reducing the sharpness, reducing the differences, and/or roughening the surface. In implementations where dry blasting is used, the dry blasting may use ceramic beads as a blast material.

First claim

We claim:

1. A component, comprising:
an exterior metal surface comprising grooves defined in the exterior metal surface having:
an angle and spacing that is configured to diffract reflected white light into a set of visually distinct colored light components; and
a dry-media surface finish that reduces optical diffraction caused by the grooves, wherein the reduction in optical diffraction results in the reflected white light being diffracted into fewer visually distinct colored light components than the set of visually distinct colored light components.

2. The component of claim 1 , wherein the white light reflected by the dry-media surface finish results in darker areas and lighter areas.

3. The component of claim 1 , wherein the exterior metal surface is silver colored.

4. The component of claim 1 , wherein the exterior metal surface is at least one of etched, abrasively blasted, burnished, ground, or ablated.

5. The component of claim 1 , wherein the grooves are defined by at least one of turning, cutting, grinding, etching, blasting, burnishing, grinding, or ablating.

6. The component of claim 1 , wherein a pattern of the grooves is curved.

7. The component of claim 1 , wherein the exterior metal surface is a blasted surface.

8. A component, comprising:
an exterior metal surface defining a series of grooves having:
a spacing that is configured to diffract white light to produce a rainbow effect having a set of visually distinct color components; and
a bead-blasted surface finish that reduces the rainbow effect due to the spacing of the grooves so that reflected white light is diffracted into fewer visually distinct color components than the set of visually distinct color components.

9. The component of claim 8 , wherein edges of the grooves are between 0.5 microns and 70 microns apart in the external metal surface.

10. The component of claim 8 , wherein light reflected off the bead-blasted surface finish shows a color of the external metal surface.

11. The component of claim 8 , wherein the grooves define a set of concentric circles.

12. The component of claim 8 , wherein the grooves define a circular spiral.

13. The component of claim 8 , wherein the external metal surface has a satin finish.

14. The component of claim 8 , wherein the component is formed from aluminum.

15. A portable electronic device, comprising:
a component defining an exterior metal surface of the portable electronic device, the exterior metal surface comprising:
an array of grooves having a spacing that is configured to produce an optical diffraction of reflected light that separates the reflected light into multiple visually distinct light components, the array of grooves having been subjected to a surface treatment to reduce the optical diffraction so that the reflected light is diffracted into fewer visually distinct light components than the multiple visually distinct light components.

16. The portable electronic device of claim 15 , wherein peaks between the array of grooves are rounded.

17. The portable electronic deviceof claim 15 , wherein valleys of the grooves are rounded.

18. The portable electronic device of claim 15 , wherein the component comprises a snap, a clasp, or a button.

19. The portable electronic device of claim 15 , wherein the grooves are approximately 0.5 microns deep.

20. The portable electronic device of claim 15 , wherein the grooves are uniformly spaced.

Assignees

• Apple Inc

Inventors

• Brickner Michael T
• Davison Ian
• Cowan Wayne
• Fu Naiming

Classifications

• Y10T428/266

  of base or substrate · CPC title

• B44C1/227

  by etching · CPC title

• B24C1/08 Primary

  for polishing surfaces, e.g. {smoothing a surface} by making use of liquid-borne abrasives · CPC title

• Y10S24/00

  Buckles, buttons, clasps · CPC title

• B24C1/006

  using material without particles or pellets for deburring, removal of extended surface areas or jet milling of local recessions, e.g. grooves · CPC title