Manufacturing method for segment coil

Patent metadata

Field	Value
Publication number	US-10128728-B2
Application number	US-201514801171-A
Country	US
Kind code	B2
Filing date	Jul 16, 2015
Priority date	Jul 23, 2014
Publication date	Nov 13, 2018
Grant date	Nov 13, 2018

Abstract

A manufacturing method for a segment coil according to the invention includes forming an assembled wire by bundling a plurality of element wires, forming a stranded wire by twisting the assembled wire, forming a rectangular conductor by rolling the stranded wire, and forming a segment coil by cutting the rectangular conductor into a given length and bending the cut rectangular conductor. Before the rectangular conductor is bent, the plurality of element wires is fastened at a position where the coil end portion of the segment coil is formed.

First claim

What is claimed is:

1. A manufacturing method for a segment coil, comprising:
forming an assembled wire by bundling a plurality of element wires;
forming a stranded wire by twisting the assembled wire;
forming a rectangular conductor by rolling the stranded wire; and
forming a segment coil by cutting the rectangular conductor into a given length and bending the cut rectangular conductor, wherein
the plurality of element wires is fastened at a position where a coil end portion of the segment coil is formed before bending the rectangular conductor,
when forming the stranded wire, the assembled wire is gripped at three locations separated from each other in a central axis direction of the assembled wire, and a gripping portion in the middle among three gripping portions that grip the assembled wire is rotated about a central axis of the assembled wire,
when fastening the plurality of element wires, the plurality of element wires is fastened at a position gripped by the gripping portion, and
when cutting the rectangular conductor, the rectangular conductor is cut so that the coil end portion of the segment coil is formed at the position gripped by the gripping portion.

2. The manufacturing method for a segment coil according to claim 1 , wherein
the plurality of element wires is fastened at the position where the coil end portion of the segment coil is formed before the rectangular conductor is formed by rolling the stranded wire.

3. The manufacturing method for a segment coil according to claim 1 , wherein
the plurality of element wires is fastened at the position where the coil end portion of the segment coil is formed after the stranded wire is formed by twisting the assembled wire.

4. The manufacturing method for a segment coil according to claim 1 , wherein
the rectangular conductor includes a left-winding portion, which is twisted in a counterclockwise direction in a view from a downstream side of a conveying direction of the rectangular conductor, a right-winding portion, which is twisted in a clockwise direction in the view from the downstream side of the conveying direction of the rectangular conductor, and a parallel portion in which the plurality of element wires is parallel to one another,
the plurality of element wires in the parallel portion is fastened when fastening the plurality of element wires, and
the rectangular conductor is cut so that the coil end portion of the segment coil is formed in the parallel portion, when cutting the rectangular conductor.

5. The manufacturing method for a segment coil according to claim 1 , wherein
when the plurality of element wires is fastened, the plurality of element wires is sandwiched between an upper electrode and a lower electrode, an electric current is flown between the upper electrode and the lower electrode, and pressure is applied to the plurality of element wires by using the upper electrode and the lower electrode, thereby performing heat caulking.

6. The manufacturing method for a segment coil according to claim 1 , wherein
when fastening the plurality of element wires, heat caulking is performed while surrounding the plurality of element wires by using a given member from all quarters of a section that is perpendicular to a direction in which the stranded wire extends.

7. The manufacturing method for a segment coil according to claim 1 , wherein
the plurality of element wires includes a central element wire having a circular sectional shape and peripheral element wires each having a trapezoidal sectional shape.

Assignees

• Toyota Motor Co Ltd

Inventors

• Hirao Yasuyuki

Classifications

• H02K15/0414 Primary

  the windings consisting of separate elements, e.g. bars, segments or half coils · CPC title

• H02K3/14

  with transposed conductors, e.g. twisted conductors · CPC title