Composite cable and composite harness

Patent metadata

Field	Value
Publication number	US-10128626-B2
Application number	US-201815943904-A
Country	US
Kind code	B2
Filing date	Apr 3, 2018
Priority date	Sep 14, 2015
Publication date	Nov 13, 2018
Grant date	Nov 13, 2018

Abstract

A composite cable is provided that improves terminal machinability while maintaining bending resistance. The composite cable is provided with: a pair of first electric wires; a twisted-pair wire obtained by twisting together a pair of second electric wires having an outer diameter that is smaller than that of the first electric wires; and a tape member spirally wrapped around an aggregate obtained by twisting the pair of first electric wires together with the twisted-pair wire. The twisting direction of the twisted-pair wire, the twisting direction of the aggregate, and the wrapping direction of the tape member are all the same direction.

First claim

The invention claimed is:

1. A composite cable, comprising:
a pair of first electric wires;
a twisted pair wire formed by twisting a pair of second electric wires; and
a tape member spirally wound around an assembled article that is formed by twisting the pair of first electric wires and the twisted pair wire together,
wherein a twist pitch of the twisted pair wire is smaller than a twist pitch of the assembled article, and
wherein a winding pitch of the tape member is smaller than the twist pitch of the assembled article and is not less than the twist pitch of the twisted pair wire.

2. The composite cable according to claim 1 , wherein the pair of first electric wires are in contact with each other, the pair of second electric wires are in contact with each other, and the second electric wires are at least partially arranged in a triangle boundary area between the pair of first electric wires.

3. The composite cable according to claim 2 , wherein the second electric wires are in contact with the pair of first electric wires in the triangle boundary area between the pair of first electric wires.

4. The composite cable according to claim 1 , wherein an outer diameter of the assembled article is 5 mm to 9 mm, a width of the tape member is 20 mm to 50 mm, and the tape member is spirally wound around the assembled article such that an overlap width of the tape member is not less than ¼ and not more than ½ of a width of the tape member.

5. The composite cable according to claim 1 , wherein the tape member is configured such that a surface thereof in contact with the assembled article comprises a non-woven fabric, a paper or a resin layer.

6. The composite cable according to claim 1 , wherein the first electric wire comprises a power line for supplying a drive current to a motor for an electric parking brake mounted on a wheel of a vehicle, and the second electric wire comprises a signal line for a sensor mounted on a wheel of a vehicle.

7. The composite cable according to claim 1 , wherein the second electric wire comprises a signal line for a sensor mounted on a wheel of a vehicle.

8. The composite cable according to claim 1 , wherein the assembled article comprises a plurality of thread-like filler materials arranged between the pair of first electric wires, the twisted pair wire and the tape member.

9. The composite cable according to claim 1 , wherein a shield conductor is provided around the twisted pair wire.

10. The composite cable according to claim 1 , further comprising:
a sheath provided to cover a periphery of the tape member,
wherein the first electric wire is configured such that a first conductor is covered with a first insulation,
wherein the second electric wire is configured such that a second conductor is covered with a second insulation,
wherein a friction coefficient between the tape member and the first insulation and a friction coefficient between the tape member and the second insulation are lower than a friction coefficient between the sheath and the first insulation and a friction coefficient between the sheath and the second insulation.

11. A composite harness, comprising:
the composite cable according to claim 1 ; and
a connector attached to at least one of end portions of the first electric wires and of the second electric wires.

Assignees

• Hitachi Metals Ltd

Inventors

• Hayakawa Yoshikazu
• Murayama Tomoyuki
• Ito Hiroyuki
• Toyoshima Naoya
• Eshima Hirotaka
• Oka Fumihito
• Futatsumori Takahiro

Classifications

• H01R13/04

  Pins or blades for co-operation with sockets · CPC title

• B60T13/74

  with electrical assistance or drive · CPC title

• H01B11/02

  Cables with twisted pairs or quads · CPC title

• B60T7/107 Primary

  with electrical power assistance · CPC title

• H01B7/1855

  Sheaths comprising helical wrapped non-metallic layers · CPC title