Motor-driven compressor

Patent metadata

Field	Value
Publication number	US-10125775-B2
Application number	US-201414312880-A
Country	US
Kind code	B2
Filing date	Jun 24, 2014
Priority date	Jun 25, 2013
Publication date	Nov 13, 2018
Grant date	Nov 13, 2018

Abstract

A motor-driven compressor that includes a compression unit adapted to compress refrigerant, an electric motor adapted to drive the compression unit, and a housing that accommodates the compression unit and the electric motor. The housing includes a coupling member. A motor driving circuit is adapted to drive the electric motor. The motor driving circuit includes a circuit board and a capacitor, which is electrically connected to the circuit board. The capacitor includes a side surface and an end surface that faces the coupling member. A resin material is located between the coupling member and the capacitor. The coupling member includes a facing surface that faces the capacitor. The facing surface includes a recess extending away from the capacitor. The recess receives some of the resin material.

First claim

The invention claimed is:

1. A motor-driven compressor comprising:
a compression unit adapted to compress refrigerant;
an electric motor adapted to drive the compression unit;
a housing that accommodates the compression unit and the electric motor, wherein the housing includes a coupling member;
a motor driving circuit adapted to drive the electric motor, wherein the motor driving circuit includes a circuit board and a capacitor, which is electrically connected to the circuit board, and the capacitor includes a side surface and an end surface that faces a coupling surface of the coupling member;
a resin material located between the coupling surface of the coupling member and the end surface of the capacitor, wherein
the coupling surface includes a recess extending away from the end surface of the capacitor, and
the recess receives some of the resin material; and

a capacitor holder that holds the capacitor and is coupled to the coupling member, wherein the capacitor holder includes:
a side wall covering the side surface of the capacitor, and
an elastically-deformable retaining piece that extends from the side wall covering the side surface of the capacitor toward the coupling member along the side surface of the capacitor, wherein the retaining piece includes a distal end that projects toward the recess beyond the end surface of the capacitor and engages the end surface of the capacitor, wherein the distal end of the retaining piece is inserted into the recess and the resin material.

2. The motor-driven compressor according to claim 1 , wherein
the recess includes a bottom portion, and
a clearance extends between the bottom portion and the distal end of the elastically-deformable retaining piece.

3. The motor-driven compressor according to claim 1 , wherein
the elastically-deformable retaining piece is one of a plurality of elastically-deformable retaining pieces, and
the recess is one of a plurality of recesses arranged in correspondence with the elastically-deformable retaining pieces.

4. The motor-driven compressor according to claim 1 , wherein the end surface of the capacitor is partially overlapped with the recess.

5. The motor-driven compressor according to claim 1 , wherein the coupling member includes a wall facing the side surface of the capacitor and extending along the side surface of the capacitor.

6. The motor-driven compressor according to claim 5 , wherein the recess is partially formed in the wall.

7. The motor-driven compressor according to claim 1 , wherein the recess is a looped groove.

8. The motor-driven compressor according to claim 1 , wherein the capacitor includes a film capacitor.

9. The motor-driven compressor according to claim 1 , further comprising a rotation shaft that is accommodated in the housing and rotated integrally with a rotor of the electric motor, wherein the compression unit, the electric motor, and the motor driving circuit are arranged in this order along an axis of the rotation shaft.

10. The motor-driven compressor according to claim 1 , wherein the motor-driven compressor is installed in a vehicle.

11. The motor-driven compressor according to claim 1 , wherein
the capacitor has a cuboid shape including four side surfaces,
the side wall of the capacitor holder includes wall portions, which surround the four side surfaces of the capacitor, and
the elastically-deformable retaining piece extends from each of two of the wall portions that face each other.

Assignees

• Toyota Jidoshokki Kk

Inventors

• Yano Junya
• Fujii Akio
• Takahata Junichi

Classifications

• F04B49/06

  Control using electricity (regulating by means of floats actuating electric switches F04B49/04) · CPC title

• F01C21/10

  Outer members for co-operation with rotary pistons; Casings (casings for rotary engines or machines in general F16M) · CPC title

• F04C2240/808

  Electronic circuits (e.g. inverters) installed inside the machine · CPC title

• F04B39/06 Primary

  Cooling; Heating; Prevention of freezing · CPC title

• F04C2240/403

  with inverter for speed control · CPC title